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HomeMy WebLinkAboutContract 51521-CO3FORT �VORTH Clty of Fort Worth Change Order Request CSC No. 51521-0O3 PfOJ2CE N8fi10: Emergency Response - Trinity River Slreambank Erosion Affecling hvo 90-inch Sanilary Se�ver Lines City Sec No.: 51521 PI'OJ2CE NO,�S�: Emerency installation of vertical tiebacks DOE No. N/A City Proj. No.: 102346 Project Description: Emergency Installation of vertical tiebacks and extra depth walls Contractor: Humphrey & Morton Construction Company, Inc. Change Order #�3 Date: 4/1412021 City Project Mgr. Tony Sholola City Inspector: David Johnson Phone Number: 817-392-6054 Phone Number: 817-392-8455 Dept Original Contract Amount Extras to Date Credits to Date Pending Change Orders (in M&C Process) Contract Cost to Date ou e uraer Original Funds Available for Change Orders Remaining Funds Available for this CO Adtlitional Funding (if necessary) Sewer Unit 1 I Sewer Unit 2 I Sewer Unit 3 Totals Contract Time (Calender days) $650,000.00 $3,557,270.00 270.00 CHANGE ORDERS to DATE (INCLUDING THIS ONE) AS % OF ORIGINAL CONTRACT MAXALLOWABLE CONTRACT AMOUNT (ORIGINAL CONTRACT COST+ 25%) JUSTIFICATION (REASONS) FOR CHANGE ORDER The change order will provide additional funding to complete the project as described below: 270.00 301.95 1.95 711.47% $812,500.00 In the spring of 2016 significant erosion ofthe Trinity River streambank occurred due to heavy rains and upstream reservoir releases. The streambank erosion jeopardized the stability of the two 90-inch diameter West Fork collector sewer lines, which tonvey a significant portion of Fort Worth's wastewater to the downstream Village Creek Water Reclamation Facility. An emergency memo was routed on June 7, 2016, for preliminary bank stabilization while emergency engineering design by DeOtte Engineering commenced. On September 26, 2017 (M&C C-28407), City Council authorized the execution of the contract which is the subject of this M&C, a competitively procured contract (CSC 49826) with Humphrey & Morton Construction Company, Inc. ("HMCCI"), in the amount of $1,867,535.00, for construction of a reinforced concrete wall with rock gabion baskets to stabilize the streambank and protect the West Fork collector sewer lines based on the emergency design. However, additional heavy rains which occurred in the fall of 2018 and spring of 2019 resulted in additional erosion of the streambank necessitating additional emergency work which both Circle C Construction Company (CSC 51472) and HMCCI jCSC 51521) (10/17/18 emergency memo) were engaged to construct, consisting of additional steel sheet pile tutoff wall with anchored tiebacks to reinforce the streambank and provide temporary support for the collector sewer lines. The additional streambank erosion that octurred in 2018 and again in 2019 resulted in substantially changed conditions, rendering the original DeOtte Engineering design ofthe reinforced concrete wall and gabion baskets no longer constructible, leading to the mutual decision to terminate CSC 49526. The changed conditions required additional engineering and design, this time provided by Freese and Nichols, Inc. (CSC 53101), including flow deflection structures along the lower portion of the stream bank to prevent the river from moving towards the twin 90-inch pipes. The upper portion of the stream bank will be protected with large rock riprap and feature a cast in place concrete wall to restore the cover around the pipes to original design conditions. Staff engaged HMCCI to construct the revised repairs under the existing emergency contract (CSC 51521). Since construction started additional rainfall events has resulted in additional erosion necessitating increased quantities of rock, flowable fill, embankment. In addition, it was necessary to drill down an average of 7 more feet than anticipated at eath of the 72 pier locations will support the cap and the wall. Additional engineering is also necessary on the project. It is understootl antl agreetl that the acceptance of this Change Order by the contractor constitutes an accord and satisfaction and represents payment in full (both time antl money) for all costs arising out of, or incidental to, the above Change Order. Contractor's Companv Name Humphrey & Morton ConsUuction Company, Inc. Inspector Director (Water Dep ch✓is+opher/+qrclbr Assistant City Attorn � M&C Number 21-0284 Funding Contractor Name David Humphrey Date Date Apr15,2021 Date Apr16,2021 � � ,�� ., �� �;.� � _ --: ' � Project Manager , � , � Constru ion Supervisor (Water Dept) Assistant City Manager T c� 8 �L Council Action (If M&C Date Approved Date F�� � - Da e Date Date C�FFI�IAL RECORD CITY SECRETARY FT. WORTH, TX F�RT WC�RTH City of Fort Worth Change Order Additions Project Name Emergency Response - Trinity River Streambank Erosion Affecting two 90-inch Sanitary Sewer City Sec No.: 51521 Project No.(s): Emerency installation of vertical tiebacks DOE No. N/A City Proj. No.: 102346 Project Description Emergency Installation of vertical tiebacks and extra depth walls Contractor Humphrey & Morton Construction Company, Inc. Change Order: �3 Date: 4/14/2021 City Project Mgr. Tony Sholola City Inspector Davitl Johnson ADDITIONS DEPT Qty Unit Unit Cost Total 4 Additional work on Change Ortler No. 3 Sewer Unit 1 1.00 LS $1,067,301.95 $1,067,301.95 Sewer Unit 1 $1,067,301.95 Sewer Unit 2 Sewer Unit 3 Page 2 of 4 Additions Sub Total $1,067,301.95 FORT WC3RT�3 City of Fort Worth Change Order Deletions Project Name Emergency Response - Triniiy River Slreambank Erosion Affecling hvo 9Qinch Sanilary Sewer Lines City Sec No.: 51521 Project No.(s): Emerency installation of vertical tiebacks DOE No. N/A City Proj. No.: 102346 Project Description Emergency Installation of vertical tiebacks and extra depth walls Contractor Humphrey & Morton Construction Company, �nc. Change Order: �3 Date 4/14/2021 City Project Mgr. Tony Sholola City Inspector: Davitl Johnson ITEM IDESCRIPTION DELETIONS DEPT Qty �Unit �UnitCost otal Page 3 of 4 Sewer Unit 1 Sewer Unit 2 Sewer Unit 3 Deletions Sub Total MIWBE Breakdown for this Chanqe Order MWBE Sub I Tvqe of Service I Amount for this CO Total � $0.00 Page 4 of 4 Contract Compliance Manager By signing I acknowledge that I am the person responsible for the monitoring and administration of this contract, including � all psorl t reporting requiremenfu. Signature Tony Sholola Name of Employee Assistant Water Director Title ATTEST: �g� Mary J. Kayser City Secretary Emergency Bank Stabilization Change Order No.1 Phase I Original Quantity Items Phase II Original Quantity Items Invoice #1 Invoice #2 Invoice #3 Invoice #4 Extras / Overruns Phase I Flowable Fill Embankment Overrun Drilled Piers Overrun 30" Rock Overrun 18" Rock Overrun 39" Rock Overrun Extras / Overruns Phase II 30" Rock Overrun 18" Rock Overrun 39" Rock Overrun Site Grading Contingency Total Amount of All Items Above To Complete Entire Project Less Original Contract Amount Phase I Less Original Contract Amount Phase II Total Amount Remaining (Change Order Request Total) $ $ Sub Total $ $ $ $ $ Sub Total $ $ $ $ $ $ $ Sub Total $ $ $ $ $ Sub Total $ 2, 880, 706.00 326,564.00 3, 207,270.00 59, 760.62 53, 586.60 19, 968.00 20, 000.00 153, 315.22 6, 335.00 111,650.00 498,077.80 24,510.00 139,260.00 19,853.33 799.686.13 42,588.00 10, 829.00 10,883.60 50, 000.00 114, 300.60 $ 4,274,571.95 $ 2,880,706.00 $ 326,564.00 $ (1,067,301.95) s v � � o U N 1+ W b � O1 �1 W � 0 � rt n a � ro w n N 7 9J � � S N N � 0 � � � 0 � r* n v � � � n N 7 �1 0 � S N N � � a Description of items included in Change Order No.1 Invoice No.1: Field work performed prior to Bank Stabilization plans by FNI, including test borings for soil analysis, drilling mob and remob, materials on hand for rebar for the drilled shafts, relocating spoil stockpile for bypass pumping setup, laboratory analysis by sub (CMJ), and survey for staking location of test bores. Invoice No.2: Field work performed prior to Bank Stabilization plans by FNI, including borings along the existing sheet pile, additional surveying, removal of failed sheet piling on upstream portion of project, installation of access road along existing sheet piling, and additional archeological investigations. Invoice No.3: Due to existing sheet pile failure during construction ofthe Bank Stabilization project, additional field work was performed, including the securing the failed sheet pile by cutting, re-welding, and re-bracing it to ensure it remained vertical while remaining construction could continue. Invoice No.4: To expedite the construction of the concrete wall within the limits of the failed sheet piling, the sub- contractor for drilling operations was required to demobilize and then remobilize to the site. Construction Overruns for Phase I: • Additional 18", 30" and 39" Rock was required to maintain plan grades. Several major rain/flood events occurred between the survey and final design timeline. This resulted in significant riverbanl<erosion and the development of a large depression on the south end ofthe project. The primary reason for the shortfall was this riverbanl< erosion, large depression, and soft soils. In addition, because of poor site drainage and the sewer line failure, the base for the rocl< material became soft and unstable. This soil condition resulted in significant settling of the rock, requiring more rock to get a firm foundation . • The additional flowable fill was required due to extensive ground water undermining the new concrete encased 90-inch pipe creating voids. The flowable fill was placed in the voids to support the new pipe while construction activities (pier cap, wall and wall drain) in the area continued and backfill was complete. • The additional embankment was required to bring the site backto original grade once the existing 90" sewer was repaired. When Circle C finished laying the new 90-inch pipe and concrete encasement, they could not back fill up to grade because the wall was not in place. Circle C demobilized and H&M finished the wall. Once the wall was cured, H&M bacl<filled the site where the pipeline was laid baci< up to grade. The pipe replacement of the failed 90-inch sewer necessitated this additional worl<, which was not included in the original design/price proposal. • The concrete wall is supported by a concrete cap and a series of drilled shafts that extend 9' into underlying rocl<. A profile of the anticipated rock layer was determined based on previously performed geotech drillings in the vicinity of the new wall and a limited geotechnical analysis during design. During drilling operations, buried boulders were discovered. These boulders were at the approximate location of the identified rock layer in the Geotechnical borings. We found that these boulders were supported by a soil layer which sat on the underlying rock layer and were not sufficient for the pier cap and wall to bear on. The drilled shafts were extended through the boulders and into the rock layer the required 9' of penetration, resulting in an overrun. Refer to attached exhibit and table indicating plan top/bottom of the piers versus actual top/bottom. Construction Overruns (prolected) for Phase II: Based on the quantity overruns for the 18", 30" and 39" rocl< riprap experienced during Phase I of the construction project, an estimate of overruns was determined for Phase II of construction. An additional site grading contingency is also included to restore the site and provide security measures once construction is completed. The site grading will consist primarily of shaping a berm to protect the wall and riprap from direct runoff. Plan Actual qdditional Depth Pier No. Depth of Top Bottom Top Bottom (VF) Pier 1 474.0 465.0 474.0 12.2 461.8 3.2 2 474.0 465.0 474.0 12.8 461.2 3.8 3 474.0 465.0 474.0 12.8 461.2 3.8 4 474.0 465.0 474.0 13.3 460.7 4.3 5 474.0 465.0 474.0 13.2 460.8 4.2 6 474.0 465.0 474.0 13.7 460.3 4.7 7 474.0 465.0 474.0 13.6 460.4 4.6 8 474.0 465.0 474.0 14.1 459.9 5.1 9 474.0 465.0 474.0 14.2 459.8 5.2 10 474.0 465.0 474.0 14.0 460.0 5.0 11 474.0 465.0 474.0 14.5 459.5 5.5 12 474.0 465.0 474.0 14.0 460.0 5.0 13 474.0 465.0 474.0 14.0 460.0 5.0 14 474.0 465.0 474.0 14.2 459.8 5.2 15 474.0 465.0 474.0 14.3 459.7 5.3 16 474.0 465.0 474.0 14.2 459.8 5.2 17 474.0 465.0 474.0 14.5 459.5 5.5 18 474.0 465.0 474.0 14.3 459.7 5.3 19 474.0 465.0 474.0 14.6 459.4 5.6 20 474.0 465.0 474.0 15.5 458.5 6.5 21 474.0 465.0 474.0 14.3 459.7 5.3 22 474.0 465.0 474.0 16.0 458.0 7.0 23 474.0 465.0 474.0 14.7 459.3 5.7 24 474.0 465.0 474.0 16.3 457.7 7.3 25 474.0 465.0 474.0 24.5 449.5 15.5 26 474.0 465.9 474.0 24.7 449.3 16.6 27 474.0 465.5 474.0 25.6 448.4 17.1 28 474.0 465.1 474.0 25.0 449.0 16.1 29 474.0 464.8 474.0 25.3 448.7 16.1 30 474.0 464.3 474.0 26.2 447.8 16.5 31 474.0 463.8 474.0 25.1 448.9 14.9 32 474.0 463.4 474.0 26.9 447.1 16.3 33 474.0 462.9 474.0 26.6 447.4 15.5 34 474.0 462.5 474.0 26.4 447.6 14.9 35 474.0 462.1 474.0 26.0 448.0 14.1 36 474.0 461.8 474.0 27.8 446.2 15.6 37 474.0 461.4 474.0 27.7 446.3 15.1 38 474.0 460.9 474.0 28.5 445.5 15.4 39 474.0 460.5 474.0 26.3 447.7 12.8 40 474.0 460.1 474.0 26.8 447.2 12.9 41 474.0 459.9 474.0 27.0 447.0 12.9 42 474.0 459.5 474.0 27.0 447.0 12.5 43 474,0 459.1 474.0 28.3 445.7 13.4 44 474.0 458.7 474.0 26.2 447.8 10.9 45 474.0 458.3 474.0 28.1 445.9 12.4 46 474.0 457.4 474.0 26.4 447.6 9.8 47 474.0 456.4 474.0 27.4 446.6 9.8 48 474.0 455.5 474.0 26.2 447.8 7.6 49 474.0 454.5 474.0 25.2 448.8 5.7 50 474.0 453.6 474.0 26.1 447.9 5.7 51 474.0 452.6 474.0 25.3 448.7 3.9 52 474.0 451.7 474.0 26.5 447.5 4.1 53 474.0 450.7 474.0 27.6 446.4 4.3 54 474.0 449.8 474.0 27.3 446.7 3.1 55 474.0 448.8 474.0 28.2 445.8 3.0 56 474.0 447.9 474.0 28.8 445.2 2.7 57 474.0 446.9 474.0 30.0 444.0 2.9 58 474.0 446.0 474.0 29.6 444.4 1.6 59 474.0 445.1 474.0 31.9 442.1 2.9 60 474.0 444.2 474.0 30.2 443.8 0.3 61 474.0 443.1 474.0 32.1 441.9 1.2 62 474.0 442.2 474.0 31.6 442.4 -0.3 63 474.0 441.2 474.0 33.0 441.0 0.2 64 474.0 440.3 474.0 33.7 440.3 -0.1 65 474.0 439.3 474.0 32.2 441.8 -2.5 66 474.0 438.6 474.0 33.9 440.1 -1.5 67 474.0 438.0 474.0 33.8 440.2 -2.2 68 474.0 436.8 474.0 35.6 438.4 -1.6 69 474.0 436.6 474.0 34.4 439.6 -3.0 70 474.0 436.0 474.0 35.0 439.0 -3.0 71 474.0 435.3 474.0 36.3 437.7 -2.4 72 474.0 434.6 474.0 38.1 435.9 -1.3 T"otal AdditiGnal Vertical Depth 481.7 City of Fort Worth, Texas Mayor and Council Communication DATE: Tuesday, April 13, 2021 REFERENCE NO.: **M&C 21-0284 LOG NAME: 6051521&53101ADDFUNDING SUBJECT: (CD 4) Adopt the Attached Appropriation Ordinance in the Amount of $1,127,093.00 for Increased Project Costs for the Emergency Sewer Work and Engineering Design for Trinity River Bank Erosion Affecting M- 280-B and M-338-B RECOMMENDATION: It is recommended that the City Council adopt the attached appropriation ordinance adjusting receipts and appropriations in the Sewer Capital Legacy Fund by increasing receipts and appropriations in the Emergency Sewer Erosion project (City Project No. 102346) in the amount of $1,127,093.00, and by decreasing receipts and appropriations in the Unspecified project (City Project No. UNSPEC) by the same amount. DISCUSSION: The purpose of this Mayor & Council Communication (M&C) is to provide necessary additional funding for increased project costs for the Trinity River Bank Slope Stabilization project to protect the two 90-inch diameter West Fork trunk sewer mains, identified as mains M-280-B and M-338-B. In the spring of 2016 significant erosion of the Trinity River streambank occurred due to heavy rains and upstream reservoir releases. The streambank erosion jeopardized the stability of the two 90-inch diameter West Fork collector sewer lines, which convey a significant portion of Fort Worth's wastewater to the downstream Village Creek Water Reclamation Facility. An emergency memo was routed on June 7, 2016, for preliminary bank stabilization while emergency engineering design by DeOtte Engineering commenced. On September 26, 2017 (M&C C-28407), City Council authorized the execution of a contract (City Secretary Contract No. 49826) with Humphrey & Morton Construction Company, Inc. (HMCCI), in the amount of $1,867,535.00, for construction of a reinforced concrete wall with rock gabion baskets to stabilize the streambank and protect the West Fork collector sewer lines based on the emergency design. However, additional heavy rains which occurred in the fall of 2018 and spring of 2019 resulted in additional erosion of the streambank necessitating additional emergency work which both Circle C Construction Company (City Secretary Contract No. 51472) and HMCCI (City Secretary Contract No. 51521) (10/17/18 emergency memo) were engaged to conduct improvements, consisting of additional steel sheet pile cutoff wall with anchored tiebacks to reinforce the streambank and provide temporary support for the collector sewer lines. The erosion that occurred in 2018 and again in 2019 resulted in substantially changed conditions, rendering the original DeOtte Engineering design no longer workable, leading to the mutual decision to terminate City Secretary Contract No. 49826. On April 7, 2020, (M&C 20-0161) the City Council authorized the termination of City Secretary Contract No. 48926 with Humphrey and Morton Construction Company, Inc. for slope stabilization of sanitary sewer mains M-280-B and M-338-B. The changed conditions required additional engineering and design, this time provided by Freese and Nichols, Inc. (City Secretary Contract No. 53101), including flow deflection structures along the lower portion of the stream bank to prevent the river from moving towards the twin 90-inch pipes. The upper portion of the stream bank will be protected with large rock riprap and feature a cast-in-place concrete wall to restore the cover around the pipes to original design conditions. Staff engaged HMCCI to construct the revised repairs under the existing emergency contract (City Secretary Contract No. 51521). Subsequent rainfall events have resulted in additional erosion necessitating increased quantities of rock, flowable fill, and embankment material. In addition, it was necessary to drill down an average of 7 more feet than anticipated at each of the 72 pier locations which support the pier cap and wall. Additional construction assistance is also necessary on the project. Appropriations for slope stabilization of sanitary sewer mains M-280-B and M-338-B are as depicted below: Existing Additional Fund Appropriations Appropriations Project Total* W&S Capital Projects - Fund $2,315,031.00 $0.00 $2,315,031.00 56002 Sewer Capital Fund - Legacy $17,207.00 $1,127,093.00 $1,144,300.00 59607 Water & Sewer Bond 2017A- $1,695,823.00 $0.00 $1,695,823.00 Fund 56011 Project Total $4,028,061.00 $1,127,093.00 $5,155,154.00 *Numbers rounded for presentation purposes. This action will have no effect on the Water Department's operating budget when complete. The project is located in COUNCIL DISTRICT 4. FISCAL INFORMATION / CERTIFICATION: The Director of Finance certifies that funds are currently available in the Unspec Project within the Sewer Capital Legacy Fund and upon approval of the above recommendation and adoption of the attached appropriation ordinance, funds will be available in the Sewer Capital Legacy Fund for the HM Twin 90inch M-280B & M-338B project. Prior to an expenditure being incurred, the Water Department has the responsibility of verifying the availability of funds. FUND IDENTIFIERS (FIDs): u FRO IFu Department ccoun Project Prog ID ID Reference # � mou Chartfield 2)� Reference # Amou Chartfield 2 Department ccount' Project Progra ID 1 ID ctivity Budget Year � ctivity Budget Year � CERTIFICATIONS: Submitted for City Manaqer's Office bv: Dana Burghdoff (8018) Oriqinatinq Department Head: Chris Harder (5020) Additional Information Contact: Tony Sholola (6054) ATTACHMENTS 1. 6051521&53101ADDFUNDING FID Table (WCF 03.10.21).xlsx (CFW Internal) 2. 6051521&53101ADDFUNDING FID Table-Revised.xlsx (CFW Internal) 3. 6051521&53101ADDFUNDING Funds Available.docx (CFW Internal) 4. 6051521&53101ADDFUNDING 59607 A021(r1)r.docx (Public) 5. M& C Map - 6051521 &53101 FUNDING.pdf (Public) � 11'�� � 1'���1�� � �a '11�� c. '1���1�� a v � �o � � v � v � � v �o � r. � � O � �. 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