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HomeMy WebLinkAboutContract 30908-CO13 (2) DISTRIBUTION: LCARY ..�NOW-03 WHITE-FII.E CITY OF FORT WORTH � CANARY-CONSTRUCTION FILE vTIV1CT NO. .....� PINK-PROJECT MANAGER CHANGE ORDER REQUEST GOLDENROD-CONTRACTOR CHANGE ORDER NO. DATE D.O.E.NO. PROJECT NO. FAC PE45/705008/539120 13 November 2,2015 NONE PS46-070460300020 &P266-705300230987 PROJECT DESCRIPTION: CITY SECRETARY CONTRACT NO. Lon-Term Solids Dewatering, Processing and Disposal Contract 30908-EIAI Bio-solids Turbines Landfill TOTAL Gas ORIGINAL CONTRACT AMOUNT (1994-2000) C S#20283 $24,857,000 NA NA $ 24,857,000.00 Amendment# 1 (Grit addition) (1997) C S#22657 $ 5,678,532 NA NA $ 5,678,532.00 Amendment#2(Contract Renewal# 1) (2000—2004) C S#25763 $29,893,086 NA NA $ 29,893,086.00 Amendment#3 (Contract Renewal#2) (2004—2010) C S#30908 $32,407,306 $4,448,585 $9,800,088 $ 46,655,979.00 Amendment#4(Turbine Re-Build) (2008) C S#36404 NA $ 955,000 NA $ 955,000.00 Amendment#5(Contract Renewal#3) (2010-2015) CS#20283-R3 $35,897,842 $2,942,256 $5,909,178 $ 44,839,276.00 Amendment#6(Contract Renewal#4) (2015-2020) CS#30908-EIAI $48,704,887 $3,313,110 $8,161,164 $ 67,330,360.16 ......................................................................... TOTAL $220,209,233.16 EXTRAS TO DATE (Change Orders#1 thru#12 and Travel) $ 3,135,793.08 CREDITSTO DATE.................................................................................................................. $ 0.00 CONTRACTAMOUNT..................................................................................................................................................... $223,345,026.24 AMOUNT OF PROPOSED CHANGE ORDER................................................................................................................ $ 520,000.00 REVISED CONTRACT AMOUNT................................................................................................................................... $223,865,026.24 ORIGINAL FUNDS AVAILABLE FOR CHANGE ORDERS......................................................................................... $ 0.00 REMAINING FUNDS AVAILABLE FOR CHANGE ORDER........................................................................................ $ 0.00 IN ACCORDANCE WITH THIS CHANGE ORDER,THE CONTRACTOR SHALL: Contractor shall continue to provide chemical treatment of the liquid sludge at the Village Creek Water Reclamation facility as per the Proposal submitted by Kemira Water Solutions,Inc("Kemira")dated March 261h,2015. Treatment shall continue for the period of October 1st 2015 to January 31",2016. The chemical utilized in the treatment process shall be ferric chloride or another chemical as specified in writing by the City. The chemical treatment process shall be set up at a location specified by the City. The City shall have the right to halt chemical treatment activities upon issuance of written notification to the Contractor.The City shall reimburse the Contractor for the direct costs invoiced by Kemira as detailed in the attached proposal plus the ten (10) percent markup as required by the General Conditions Section C445 (Extra Work) of the Long Term Solids Dewatering,Processing and Disposal Contract. TOTAL COST FOR CHANGE ORDER $520,000 The completion date for this the contact will remain at March 31,2020. (NO ADDITIONAL TIME in Change Order#13) It is understood and agreed that the acceptance of this Change Order by the contractor constitutes an accord and satisfaction and represents payment in full(both in time and money)for all costs arising out of,or incidental to,the Change Order. ORIGINAL CONTRACT TIME ADDITIONAL APPROVED TIME TO DATE APPROVED CONTRACT TIME TO DATE ADDITIONAL TIME FOR THIS CHANGE ORDER 1825 calendar days 7302 calendar days 9,127 calendar days 0 Days CONTRACTOR DATE FIELD ENGINEER DATE Renda Environmental In t '/ h1ANAGER/CONST.SERVICE Ail DATE] DATESteven L Nutter, rDe la�e Cree ✓ Zstian�(Buste�ri ra,Asst.Water Director �� /�6�5 D[AECTOIVCONTRACTING DEPT. DATE 'ill AT70RN r DATE John Carman, W r �irociol l ���dDis ASSISTANT CITY MANAGER DATE A UI �`-QZ'i5�►f DATE Jesus(Jay)Cha a f �r � A ED fSAPP OTHER Mood by: �=� - �= OFFICIAL RECORD CITY SECRETARY axyWs—er5 City► Secre �, � FT. WORTH, TX X - � — M&C Review Page 1 of 2 a' Official site of the City of Fort Worth,Texas CITY COUNCIL FoRTWoRTH COUNCIL ACTION: Approved on 10/27/2015 DATE: 10/27/2015 REFERENCE NO.: **C-27514 LOG NAME: 60VCWRF RENDA C013 CODE: C TYPE: CONSENT PUBLIC NO HEARING: SUBJECT: Authorize the Execution of Change Order No. 13 to City Secretary No. 30908 with Renda Environmental, Inc.,for the Village Creek Water Reclamation Facility Solids Dewatering, Processing and Disposal Program and Gas Turbine Operations and Maintenance Contract to Continue to Provide Chemical Treatment of Liquid Sludge, Increasing the Contract in the Amount of$520,000.00 for a Revised Total Program Cost of $70,399,067.16(COUNCIL DISTRICT 5) RECOMMENDATION: It is recommended that the City Council authorize the execution of Change Order No. 13 to City Secretary Contract No. 30908 with Renda Environmental, Inc.,for the Village Creek Water Reclamation Facility Solids Dewatering, Processing and Disposal Program and Gas Turbine Operations and Maintenance Contract,to continue to provide chemical treatment of the liquid sludge from the Village Creek Water Reclamation Facility, increasing the contract cost by$520,000.00 for a revised total program cost of $70,399,067.16. DISCUSSION: On April 6,2010(M&C C-24163),the City Council authorized the third five-year renewal of the Solids Dewatering, Processing and Disposal Program and Gas Turbine Operations and Maintenance Contract with Renda Environmental, Inc. (RENDA). The contract includes the dewatering, processing and disposal of approximately 110 dry tons per day of biosolids for the City of Fort Worth and its wholesale customer cities and the operation and maintenance of two 5.2 megawatt gas turbine generators at the Village Creek Water Reclamation Facility(VCWRF). On May 05,2015(M&C C-27287),the City Council authorized an amendment and settled claims to the Solids Dewatering, Processing and Disposal Program and Gas Turbine Operations and Maintenance Contract with RENDA related to operational changes,increased landfill gas cost and other modifications to the contract for an estimated cost of$67,330,360.16. This amendment also included funding for RENDA to provide treatment of liquid sludge with ferric chloride through September 30, 2015. This chemical treatment improves the odors associated with biosolids production,transportation,and land application activities. It also improves the dewatering characteristics of the biosolids which reduces costs incurred by the City. This proposed Change Order No. 13 addresses the need to continue with chemical treatment of the liquid sludge from October 1, 2015 to January 31,2016. The total contract will be$70,399,067.16. The total cost for the purchase of chemicals for this treatment shall not exceed$520,000.00 for the specified timeframe. OPERATING FUNDS Annual Annual Additional 8�Other Time Settlement Bio-solids Turbine Annual Cost Costs Current Contract Cost for Revised Period perati Cost w/FSE Landfill Gas Change Total Cost Costs Repairs Oons Purchase Total Cost Order#13 FY20151 $5,801,199.1611 $ 7,322,995.00 $ 312,018.00 $ 762,000.00 $14,198,212.16 $14,198,212.16 FY20161 $ 300,000.00 1 $ 8,664,508.00 $ 633,396.00 $1,565,760.00 $11,163,664.00 $520,000.00 $11,683,664.00 FY2017 $ 300,000.00 $ 8,830,791.00 $ 652,404.00 $1,608,768.00 $11,391,963.00 $ 0.00 1 $11,391,963.00 FY2018 $ 300,000.00 $ 9,239,095.00 $ 671,976.00 $1,653,072.00 $11,864,143.001 $ 0.00 $11,864,143.00 FY2019 $ 300,000.00 $ 9,687,098.00 $ 692,136.Kl $1,698,708.00 $12,377,942.001 $ 0.00 $12,377,942.00 Oct-19 to $ 150,000.00 $ 4,960,400.00 $ 351,180.00 $ 872,856.00 $ 6,334,436.00 $ 0.00 $ 6,334,436.00 Mar-20 Total $7,151,199.16 $48,704,887.00 $3,313,110.00 $8,161,164.00 $67,330,360.16 1 $520,000.00 $67,850,360.16 On September 29,2015(M&C C-27503),the City Council authorized the execution of Change Order No. 12 to City Secretary Contract No. 30908 with Renda Environmental, Inc.,for the installation of a sixth belt press and associated equipment http://apps.cfwnet.org/council_packet/mc review.asp?ID=21537&coiincildate=l0/27/2015 11/2/2015 M&C Review Page 2 of 2 modifi6ations at the Village Creek Water Reclamation Facility Solids Dewatering Processing and Disposal Program,from the 'Sewer Capital Project Fund and the 2017 Water and Sewer Revenue Bonds Capital Project Fund. Encumbrances Fund Existing and Remaining Appropriations Expenditures Balance Sewer Capital Project Fund $ 114,750.00 $ 112,956.83 $ 1,793.17 (P275) 2017 Water and Sewer Revenue $ 2,433,957.00 $ 0.00 $2,433,957.00 Bonds Capital Project Fund (P266) Project Total $ 2,548,707.0011 $ 112,956.83 $2,435,750.17 MNVBE OFFICE-A waiver of the goal for MBE/SBE subcontracting requirements was requested by the Department and approved by the MNVBE Office, in accordance with the MNVBE Ordinance, because the purchase of goods and services from source(s) where subcontracting or supplier opportunities are negligible. This project is located in COUNCIL DISTRICT 5 and serves all Council Districts. FISCAL INFORMATION/CERTIFICATION: The Financial Management Services Director certifies that upon approval of the above recommendation,funds will be available in the Fiscal Year 2016 operating budget,as appropriated, of the Water and Sewer Fund. There is currently$12,761,664.00 appropriated in the budget for this purpose. Upon approval of this M&C,$12,371,664.00 will be available in the Fiscal Year 2016 operating budget. Prior to the expenditure being made,the Water and Sewer Fund has the responsibility to validate the availability of funds. TO Fund Department Account Project Program Activlty Budget Reference# Amount ID ID Year Chartfleld 2 FROM Fund Department Account Project Program 1 Activity Budget i Reference# Amount ID ID Year ( Chartfleld 2 56001 0705008 5330201 1 $520,000.0 Submitted for City Manager's_Office by: Jay Chapa(5804) Originating Department Head: John Carman(8246) Additional Information Contact: Steven Nutter(4965) ATTACHMENTS 60VCWRF RENDA C013 map.gdf http://apps.cfwnet.org/council_packet/mc_review.asp?ID=21537&councildate=l 0/27/2015 11/2/2015 nK,Is m i t August 31, 2015 .a Renda Environmental, Inc. 2501 Greenbelt Rd. Fort Worth, TX 76118 Attention: Mr. Ben Davis, Renda Environmental, Inc. Biosolids Manager Ref: The Village Creek WWTP and/or Renda Environmental Inc. proposal for the application of Kemira's Auto-Optimized Dosing System for Dewatering. Application of a fully optimized dewatering treatment program to include: Kemira Remote Contaminant Control & Monitoring Technology (a.k.a. RCCMT), feed equipment, and chemistries at the Village Creek Water Reclamation Plant and the Renda Environmental Inc. operated Biosolids facility. Kemira Water Solutions, Inc. would like to offer the following: Kemira Scope: The continuation of the full-scale evaluation of Kemira's Auto-Optimized Treatment Program. The project start date was April 1, 2015 and it will continue until December 31, 2015. Provisions will be made for multiple extensions, if agreed upon by both parties. Our intention is to provide our customer access to one of Kemira latest advanced technologies. Kemira wishes to enter into a long-term mutually-benefitting relationship. We will provide this technology at no additional charge, provided that we can share the data generated from the project and that the provisions of the chemical supply contracts continue. The ultimate aim is to provide consistently higher % cake solids, regardless of the changes in flow or solids content. The other aim is to lower the overall treatment costs, as much as possible. The inorganic coagulant will be optimized based on flow, conductivity, and TDS. All of this will occur with real-time reactivity. All data will be shared via the Kemira G2 Portal. Automatic monthly reports will be written and provided to The Village Creek WWTP and Renda Environmental Inc. Requirements from Renda Environmental Inc.: We ask that The Village Creek WWTP and Renda Environmental Inc. provide: a cut-out and welded double-flanged 4" section of pipe for the TS meter, a tapped valve for the TSS meter, a local electrical source, and a local clean water source. Details on the installation are provided. TS installation ( wafer design) 1. Cut Pipe section to accommodate TS wafer and gaskets ( See Fig 3. on attached - TS Kemira 316 Bartow Municipal Airport Tel. +1 863 533-5990 Bartow, FL 33830 Fax+1 863 533 7077 USA www.kemira.com 2 installation file) 2. Weld ANSI #150 flanges to pipe 3. Install TS with gaskets 4. Install thru bolts and tighten nuts Note: L for 12" unit is 4-3/4". a min. 500 mm (20") t 3 i � f? i g Fig. 3. Metso TS-FT installation principle. Optical Installation 1.Cut two inch hole in pipe( locate near pump outlet as shown below) 2. Weld Coupling to Pipe 3. Screw on valve 4. Install optics head in valve 3 C D E F Fig. S. C. Welded process coupling,D. O-ring,E. Sall valve,F,Locking screws. � jrG Kemira will also provide a second mag-flow meter to be placed on the discharge side of one existing polymer feed pump. This installation should be done by The Village Creek WWTP and/or Renda Environmental Personnel. This mag-flow meter is required to validate actual polymer dosage rate versus targeted dosage rates. In addition, a Kemira PLC will be mounted (by Kemira personnel) close to the existing polymer pump speed controller (VFD). This PLC will be used to automatically control the polymer pump speed based on inputs from the Kemira Master PLC. This PLC should be wired in by Village Creek WWTP and/or Renda Environmental Personnel, with guidance from Kemira Field Electrical Engineers (unless otherwise agreed to by both parties). Auto-Optimized Chemical Feed Rates: We are proposing auto-optimized feed rates versus maintaining the existing feed rates of estimated 122 Lbs. neat ferric chloride/DT of solids. The feed rate will be optimized during the course of the evaluation by several methods. First and foremost, there will be accurate reporting of actual feed rates based on mag-flow meter outputs for the total FeC13 feed. Utilizing TS, conductivity, TSS, and TDS measurements taken in real time; the total inorganic chemical feed demands will be auto-calculated. As a final check, these auto-calculated outputs will be measured against actual dosage rates. Equipment and Detail: The equipment required to effectively optimize dosage rates includes: • One (1) bulk Storage tank (10,500). The Village Creek WWTP and/or Renda Environmental Inc. must provide a compacted level surface. • The Bulk Storage Tank will be fitted with an Ultrasound Level Transducer that will relay real-time tank level data (with alarms) to Kemira logistics personnel. This will help ensure that they product does not run out. • One containment or berm for the bulk storage tank and pump skid. • One sump pump for the containment in case of spills and wash water. 4 • One pump skid with two (2) chemical pumps (3 gallons per minute capacity). One of the two pumps will be a back-up pump. The pump skid will now have a magflow meter. • Sufficient hoses and extension cords needed to operate and flush pump • Hoses and fittings required to effectively introduce Kemira PIX 1 16 at the targeted location • An air compressor for air mixing in the sludge well • Several PLC SCADA Units located at various locations. These PLCs are designed to feed data to a central PLC via radio communication. The main PLC will be located at the ferric chloride feed site. Another will be located at the TS and TSS sensor location. And, a third will be located at the polymer feed pump location. • A TS Wafer Sensor mounted on a digestor effluent line. • A TSS Optic Sensor (with a saddle for tap included) on the same digestor effluent line. • Equipment set-up and tear-down (with the exception of cut and tapped lines) is included. Governance: Kemira would provide the auto-optimized dosing equipment plus the chemical feed equipment. Kemira will share all the data collected during the trial. Kemira will wire and radio in all of its own equipment and mount PLCs in The Village Creek WWTP' and/or Renda Environmental Inc.' approved locations. The Village Creek WWTP and/or Renda Environmental Inc. will be responsible for cutting and flanging a 4" section of pipe. The Village Creek WWTP and/or Renda Environmental Inc. will also be responsible for tapping the same line for a valve. Kemira will provide the saddle for the sample tap. The Village Creek WWTP and/or Renda Environmental Inc. will be responsible for installing a Kemira supplied mag-flow meter. It will also be responsible for providing wire connections from the designated polymer speed pod controller to the Kemira PLC. Kemira will make provisions to keep the equipment on-site, as long as The Village Creek WWTP and/or Renda Environmental Inc. continues to utilize Kemira' chemistries to optimize its dewatering process. If the current contract ends on December 31, 2015, the auto-optimized feed equipment will need to be removed within a thirty (30) day period at the end of the existing contract (unless agreed upon by both parties to continue the treatment). Kemira will provide a fitted plug to replace the gap where the original TS Sensor was placed. Products: Kemira PIX-1 16(30-37% Ferric Chloride) and/or PIX-1 1 1 (38-42% Ferric Chloride) and Equipment Price: $0.1264 per Lb. Delivered. • Production of PIX-1 16 (30-37% ferric chloride) is scheduled to be discontinued by the end of September 2015. After discontinuation of production of this product, Kemira will supply PIX-1 11 (38-42% ferric chloride) at the above price through the end of December 2015. 5 Customer Requirements The trial equipment will require access to electrical outlets (120V) and service water for routine PMs (Cleanings and Maintenance) at the injection site and at the various monitoring devices. Monthly calibrations will be required. Therefore, extra monthly samples (at least 4-6 samples) will be submitted to The Village Creek and/or Renda Environmental Laboratory to confirm the calibrations. Please do not hesitate to contact either Mark Hust or myself at any time. We look forward to continuing to work with you, the Renda Environmental Inc. staff. Sincerely, Tee Mariga Mark Hust Applications Manager Account Manager Municipal, North America Municipal, North America 817.875.3665 601 .270.0000 tafadzwa.mariga@kemira.com mark.hust@kemira.com