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HomeMy WebLinkAbout025399 - General - Contract - Environmental Light Recyclers, Inc.O � ,,,,, : _.. ,, ,. , .; CITY ��CRETARY� � � �(� 1 1-1 '�� - �.`�N��i��s`� i�� . [I � I�I � LJ � � � I�l I�J L�J � C 0 0 � CI� LJ CONTRACT FOR RECYCLING OF LIGHTS, MERCURY, AND FLUORE�CENT LIGHT BALLASTS � This agreement is entered into by and between the City of Fort Worth, Texas, a home-rule municipal corporation situated in Tarrant and Denton Counties, Texas, hereinafter called "City," acting herein through Charles Boswell, its duly authorized � Assistant City Manager, and Environmental Light Recyclers, Inc., hereinafter called "Contractor," by and through Steven Remley, its duly authorized President. LJ L!l 'L�J I�I � �� I�I lJ LI � � � Ll u In consideration of the mutual promises and benefits of this contract, the City and Contractor agree as follows: y. TERM The initial term of this contract shall be for a period of twelve (12) months, beginning November 1, 1999 and expiring October 31, 2000. In addition to the initial term, City shall have the right to renew this agreement for up to two (2) consecutive one (1) year renewal terms The City may renew this agreement by the City Manager executing a renewal agreement, and City Council appropriating the funds. 2. SCOPE OF CONTRACTOR'S SERVICES A. Contractor agrees to provide in a good and professional manner and all the labor, materials and equipment necessary to collect, transport, recycle and dispose, if necessary, all �iarieties of lights, liquid mercury and fluorescent light ballasts from City facilities. Though not all ballasts contain PCB's, incineration of all capacitors (after removal from ballasts) and any resultant PCB articles is required under this contract. After removal of capacitors, all ballasts must be recycled unless they are leaking and/or otherwise a PCB article B. Contractor shall perform in a good and professional manner the services listed in this contract, and those identified in the City's request for proposal dated September 9, 1999 in the manner in which Contractor responded to City's request for proposal received by the City on September 23, 1999. Both the City's request for proposal and the Contractor's response are attached hereto as exhibits and incorporated into this contract as if fully set forth herein. Any conflict between such documents and the main body of this contract shall be governed by the terms of the main body of this contract. Page 1 � � u �fJ � C. Contractor shall have present at the various collection sites as determined by City, employees or agents of Contractor, as described in the Proposal, who are trained in the identification of hazardous wastes as defined by federal, Texas and local laws and regulations, and such materials and equipment as are necessary to handle, containerize, label, load and transport such waste from the City's service area in a manner conforming to federal, Texas and local laws and regulations. D. Contractor agrees to collect and transport all varieties of lights, liquid mercury and fluorescent light ballasts from City facilities when notified by City within 5 business days of notification. � E. Contractor agrees to obey the speed limits and signage at all City facilities when performing this contract. !J � F. Contractor agrees to require any subcontractor performing under this contract to obey the speed limits and signage at all City facilities when performing this � contract. G. Contractor agrees to begin work at the various City Collection sites only when a � City representative from the City of Fort Worth Environmental Management Department is present at the site, unless authorized otherwise in writing by City. 4 H. Contractor certifies that it has and will maintain during the term of this Contract, current and appropriate federal, state, and local licenses and permits to perform this contract. In addition, Contractor agrees to require any of its subcontractors a used to perform this contract to have and maintain current and appropriate federal, state and local Iicenses and permits to perform this contract. L■J ��� �i� I�� �I� ��� ,� ��� Contractor certifies that the insurance requirements in Section 4 are met. J. Contractor agrees to be responsible for covering costs due to Contractor's or its Sub-contractors mishandling of lamps or boxes causing breakage or other damage. Contractor agrees to cover costs for any damage due to mishandling of lamps during work performed under this Contract. 3. COMPENSATION A. In consideration for the work performed by Contractor under this contract, City shall pay Contractor a sum not to exceed $23,746 (twenty three thousand, seven hundred forty six dollars and no cents). Payment shall be based on the unit price charges contained in the attachments hereto. The City is responsible for notifying Contractor of any questions concerning an invoice, and shall not be required to pay Contractor until such questions have been resolved. Page 2 LsJ� CI �'i I■� � I�I B. Periodically during the performance of this contract, the Contractor's Project Manager shall inform the City's representatives of his/her best estimate of the expenses incurred to that time. In the event that the estimate approximates the "not to exceed" price, Contractor shall prepare to cease its operations unless and until the contract is amended and an authorized representative of the City directs Contractor to perform additional work. C. Contractor shall receive no compensation for delays or hindrances to the work, except when direct and unavoidable extra cost to Contractor was caused by City's failure to provide information, if any, which it is required to do. When extra compensation is claimed, a written statement thereof shall be presented to the City. . 4. INSURANCE L ��! 1`II I�' i C � f�l � The Contractor certifies it has, at a minimum, current insurance coverage as detailed below and will maintain it throughout the terms of this contract. Prior to commencing work, the Contractor shall deliver to Fort Worth certificates documenting this coverage. The City may elect to have the Contractor submit its entire policy for inspection. � LQ Commercial General Liabilitv Insurance -$1,000,000 per occurrence Automobile Liabilitv Insurance -$1,000,000 per accident This policy shall include pollution coverage; that is, it shall not have the pollution exclusion. Plus, the policy shall cover loading, unloading and transporting materials collected under this contract. C. Worker's Compensation Insurance - Statutory limits, plus employer's liability at a minimum of $500,000 each accident; $500,000 disease - policy limit; and $500,000 disease - each employe�. D. Environmental Impairment Liabilitv (EILI and/or Pollution Liabilitv -$1,000,000 per occurrence. Coverage must be included in policies listed in items A and B above; or, such insurance shall be provided under separate policy(s). Liability for damage occurring while loading, unloading and transporting materials �ollected under the contract project shall be included under the Automobile Liability insurance or other policy(s). - NOTE: BETWEEN A AND D ABOVE, ANY POLLUTION EXPOSURE, aINCLUDING ENVIRONMENTAL IMPAIRMENT LIABILITY, ASSOCIATED WITH THE SERVICES AND OPERATIONS PERFORMED UNDER THIS CONTRACT SHALL BE COVERED; IN ADDITION TO SUDDEN AND � ACCIDENTAL CONTAMINATION OR POLLUTION LIABILITY FOR GRADUAL EMISSlONS. CLEAN-UP COSTS SHALL BE COVERED. I■II Page 3 � L■� �' E. The following shall pertain to ail applicable policies of insurance listed above: 1. Additional Insured Endorsement: ''The � agents, employees, representatives, an . additional insureds as respects operations of the named insured, performed under a Worth." Reasonably equivalent terms m discretion of the City of Fort Worth. , City of Fort Worth, its officers, d volunteers are added as and activities,of, or on behalf contract with the City of Fort ay be acceptable at the sole Q 2. Subcontractors shall be covered under the Contractor's insurance policies or they shall provide their own insurance coverage; and, in the latter case, documentation of coverage shall be submitted to the Contractor prior to � the commencement of work and th� Contractor shall deliver such to the City. LJ 3. Prior to commencing work under the contract, the Contractor shall deliver to the City of Fort Worth insurance certificate(s) documenting the insurance required and terms and clauses required. . � 4. Each insurance policy required b�i this agreement shall contain the following clauses: "This insurance slhall not be canceled, limited in scope , or coverage, or non-renewed until aft'er thirty (30) days prior written notice � has been given to the Director of Environmental Management, City of Fort Worth, 1000 Throckmorton, Fort Worth, Texas 76102." � � [�i � CI a A. L�' � � 5. The insurers for all policies must be approved to do business in the State of Texas and be currently rated in terms of financial strength and solvency to the satisfaction of the Director of Risk Management for the City of Fort Worth. The City's standard is an A. M. Best Key rating A:VII. 6. The deductible or self-insured rete�tion (SIR) affecting the coverage required shall be acceptable to the Risk Manager of the City of Fort Worth; and, in lieu of traditiona� insurance, alternative coverage maintained through insurance pools or risk relations groups must be also approved." 5. INDEMNIFICATION AND WAF�RANTY For purposes of this contract, the following words and phrases shall be defined as follows: � ' Environmental Damages shall mean al�l claims, judgments, damages, losses, penalties, fines, liabilities (including strict liability), encumbrances, liens, costs, and expenses of investigation and defense of any claim, whether or not such claim is ultimately defeated, and of any good faith settlement or judgment, of whatever kind or nature, contingent or otherwise, matured or unmatured, foreseeable or unforeseeable, including Page 4 � l� � L�'J I�,� l _■_I �I � I�I I�I u � � L�I � L�J � � u � without limitation reasonable attorney's fees and disbursements and consultant's fees, any of which are incurred as a result of handling, collection, transportation, storage, disposal, treatment, recovery, and/or reuse of waste pursuant to this contract, or the existence of a violation of environmental requirements pertaining to, and including without limitation: a. Damages for personal injury and death, or injury to property or natural resources; b. Fees incurred for the services of attorneys, consultants, contractors, experts, laboratories and all other costs in connection with the investigation or remediation of such wastes or violation of environmental requirements including, but not limited to, the preparation of any feasibility studies or reports of the performance of any cleanup, remediation, removal, response, abatement, containment, closure, restoration or monitoring work required by any federal, state or local governmental agency or political subdivision, or otherwise expended in connection with the existence of such wastes or violations of environmental requirements, and including without limitation any attorney's fees, costs and expenses incurred in enforcing this contract or collecting any sums due hereunder; and c. Liability to any third person or governmental agency to indemnify such person or agency for costs expended in connection with the items referenced in paragraph 2of this part. � 2. Environmental requirements shall mean all applicable present and future statutes, regulations, rules, ordinances, codes, licenses, permits, orders, approvals, plans, authorizations, concessions, franchises, and similar items, of all governmental agencies, departments, commissions, boards, bureaus, or instrumentalities of the United States, states, and political subdivisions thereof and all applicable judicial, administrative, and regulatory decre�s, judgments, and orders relating to the protection of human health or the environment, including without limitation: a. All requirements, including, but not limited to, those pertaining to reporting, licensing, permitting, investigation, and remediation of _ emissions, discharges, releases, or threatened releases of hazardous materials, pollutants, contaminants or hazardous or toxic substances, materials, or wastes whether solid, liquid, or gaseous in nature, into the air, surfacewater, groundwater, stormwater, or land, or relating to the manufacture, processing, distribution, use, treatment, storage, disposal, transport, or handling of pollutants, contaminants, or hazardous or toxic substances, materials, or wastes, whether solid, liquid, or gaseous in nature; and Page 5 I�J �' � �' �� �'� ��', � I� � u Ifl L�l � L■J'I �•' � II �J !!J b. All requirements pertaining to the protection of the health and safety of employees or the public. B. GENERAL INDEMNIFICATION. CONTRACTOR DOES HEREBY RELEASE, INDEMNIFY, REIMBURSE, DEFEND, AND HOLD HARMLESS THE CITY, ITS OFFiCERS, AGENTS, EMPLOYEES AND VOLUNTEERS, FROM AND AGAINST ANY AND ALL LIABILITY, CLAIMS, SUITS, DEMANDS, OR CAUSES OF ACTIONS WHICH MAY ARtSE DUE TO ANY LOSS OR DAMAGE TO PERSONAL PROPERTY, OR PERSONAL fNJURY, ANDIOR DEATH OCCURRlNG AS A CONSEQUENCE OF THE PERFORMANCE OF THIS CONTRACT, WHEN SUCH INJURIES, DEATH, OR DAMAGES ARE CAUSED BY THE SOLE NEGLIGENCE OF CONTRACTOR, ITS OFFICERS, AGENTS, OR EMPLOYEES, OR OR THE JOINT NEGLIGENCE OF CONTRACTOR, ITS OFFICERS, AGENTS, OR EMPLOYEES, AND ANY OTHER PERSON OR ENTITY. C. ENVIRONMENTAL INDEMNIFICATION: CONTRACTOR DOES HEREBY RELEASE, INDEMNIFY, DEFEND, REIMBURSE, AND HOLD HARMLESS THE CITY, ITS OFFICERS, AGENTS, EMPLOYEES AND VOLUNTEERS, AGAINST ANY AND ALL ENVIRONMENTAL DAMAGES AND THE VIOLATION OF ANY AND ALL ENVIRONMENTAL REQUIREMENTS RESULTING FROM THE HANDLING, COLLECTION, TRANSPORTATION, STORAGE, DISPOSAL, TREATMENT, RECOVERY, AND/OR R�USE, BY ANY PERSON, OF WAST� COLLECTED PURSUANT TO THIS CONTRACT. D. The obligations of the Contractor under this Section 5 shall include, but not be limited to, the burden and expense of defending all claims, suits and administrative proceedings (with counsel reasonably approved by City), even if such claims, suits or proceedings are groundless, false, or fraudulent, and conducting all negotiations of any description, and paying and discharging, when and as the same become due, any and all judgments, penalties or other sums due against such indemnified persons. E. Upon learning of a claim, lawsuit, or other liability which Contractor is required hereunder to indemnify, City shall provide Contractor with reasonably timely notice of same. F. The obligations of the Contractor under this_ Section 5 shall survive the expiration of this contract and the discharge of all other obligations owed by the parties to each other hereunder. G. In all of its contracts with subcontractors for the performance of any work under this contract, Contractor shall require the subcontractors to indemnify the City in a manner consistent with this Section 5. Page 6 L�' � �� �� �� '� i �� � u � � � J �� � � u � � H. In the event that a written claim for damages against Contractor or any of its subcontractors remains unsettled at the time all work on the project has been completed to the satisfaction of the City Manager, as evidenced by a final inspection, final payment to Contractor shall not be recommended by the City Manager for a period of thirty (30) d�ys after the date of such final inspection, unless the Contractor submits written evidence satisfactory to the City Manager that the claim has been settled and a release has been obtained from the claimant involved. 1. If the claim concerned remains unsettled at the expiration of the said thirty- day period, the Contractor may be deemed by the City Manager to be entitled to a semi-final payment for work completed, such semi-final payment to be in an amount equal to the total dollar amount then due less the dollar value of any written claims pending against the Contractor arising out of the performance of such work. 2. The City Manager shall not recommend final payment to Contractor if a claim for damages is outstanding for a period of six months following the date of the acceptance of the work performed unless the Contractor submits evidence in writing, satisfactory to the City Manager, that: � � The claim has been settled and a release has been obtained from the claimant involved; or Good faith efforts have been made to settle such outstanding claims, and such good faith efforts have failed. 3. If condition H(2)(a) above is met at any time within the six-month period, the City Manager shall recommend that the final payment to Contractor be made. If condition H(2)(b) above is met at any time within the six-month period, the City Manager may recommend that final payment to Contractor be made. At the expiration of the six-month period, the City Manager may recommend that final payment be made if all other work has been performed and all other obligations of the Contractor have been met to the satisfaction of the City Manager. 6. WARRANTY Contractor warrants that it understands the currently known hazards and suspected hazards which are presented to persons, property and the environment by the removal and transportation of underground storage tanks. Contractor further warrants that it will perform all services under this Contract in a safe, efficient and lawful manner using industry accepted practices, and in full compliance with all applicable state and federal laws governing its activities and is under no restraint or order which would prohibit performance of services under this Contract. Page 7 L�J l�J L■J {�i � �'� 8. TERMINATION � A. City may terminate this contract without cause with giving 30 days written notice to Contractor, provided that such termination shall be without prejudice to any other remedy the City may have. In the event of termination, any work in � progress will continue to completion unless specified otherwise in the notice of termination. � B. If the City terminates this contract under paragraph A above, City shall pay contractor for all services performed prior to the termination notice. p C. All completed or partially completed original documents prepared under this contract shall become the property of the City when the contract is terminated, and may be used by the City in any manner it desires; provided, however, that a the Contractor shall not be liable for the use of such documents for any purpose other than as described when requested. I�I C C. L 7. LICENSES Contractor certifies that on the day work is to commence under this contract, and during the duration of the contract, it shall have and maintain current valid and appropriate federal EPA and Department of Transportation and state Generator, Transporter, and Treatment Storage and Disposal (TSD) facility permits and identification numbers, necessary for the provision of services under this contract. D. In the event either party defaults in the performance of any of its obligations under this contract, misrepresents to the other a material fact, or fails to notify the other party of any material fact which would affect the party's performance of its obligations hereunder, the non-defaulting party shall have a right to terminate this contract upon giving the defaulting party written notice describing the breach or omission in reasonable detail. The defaulting party shall have a thirty (30) day period commencing upon the date of notice of default in which to effect a cure. If the defaulting party fails to effect a cure within the aforesaid thirty (30) day period, or if the default cannot be cured, the contract shall terminate as of the _ date provided in the notice of default. a A. L� �IC � 9. DEFAULT Contractor shall not be deemed to be in default because of any failure to perform under this contract, if the failure arises from causes beyond the control and Page 8 � � I�l without the fault or negligence of Contractor. Such causes shall include acts of God, acts of the public enemy, acts of Government, in either its sovereign or contractual capacity, fires, flood, epidemics, quarantine restrictions, strikes, freight embargoes, and unusually severe weather. � B. If the failure to perform is caused by the failure of a subcontractor of Contractor's to perform, and if such failure was beyond the control of both the Contractor and the subcontractor, without their fault or negligence, Contractor shall not be � deemed to be in default unless the subcontracted supplies or services were reasonably obtainable from other sources. l�l � � C. Alternatively, if at any time during the term of this contract the work of Contractor fails to meet the specifications of the contract documents, City may notify Contractor of the deficiency in writing. Failure of Contractor to correct such deficiency and complete the work required under this contract to the satisfaction of City within ten days after written notification shall result in termination of this contract. All costs and attorneys fees incurred by City in the enforcement of any provision of this contract shall be paid by Contractor. D. The remedies provided for herein are in addition to any other remedies available � to City elsewhere in this contract. � � �•I '� '�l � ''� i'� J � 10. RIGHT TO AUDIT A. City shall, until the expiration of three (3) years after final payment under this contract, have access to and the right to examine any directly pertinent books, documents, papers and records of Contractor involving transactions related to this contract. Contractor shall give City access during normal working hours to all necessary Con#ractor facilities in order to conduct audits in compliance with the provisions of this paragraph. City shall give Contractor reasonable advance notice of intended audits. � B. Contractor shall include in all its subcontracts hereunder a provision to the effect that the subcontractor shall give City, until the expiration of three (3) years after final payment under tha subcontract, access to and the right to examine any directly pertinent books, documents, papers and records of such subcontractor involving transactions to the subcontract, and further} that City shall have access during normal working hours to all appropriate work space, in order to conduct audits in compliance with the provisions of this paragraph. City shall give subcontractor reasonable advance notice of intended audits. Page 9 � � � � � � [�J � � � l�l LJ l�l � L�J � � 11. INDEPENDENT CONTRACTOR Contractor shall perform work under this contract as an independent contractor and not as an agent or employee of City. City shall not be considered the employer, co- employer or joint employer .of the officers, employees or agents of Contractor. Contractor shall have the sole control, supervision, direction and responsibility over its officers, employees and agents and shall have the sole responsibility for determining the manner and means of providing the work described in this contract, except as outlined in this contract or as otherwise required by federal, state, county or city law, regulation or rule. 12. NON-DISCRIMINATION A. During the performance of this contract, Contractor agrees not to discriminate against any employee or applicant for employment because of race, religion, color,. sex or nationai origin, except where religion, sex or national origin is a bona fide occupational qualification reasonably necessary to the normal operation of the Contractor. Contractor agrees to post in conspicuous places, available to employees and applicants for employment, notices setting forth the provisions of the non-discrimination clause. B. Contractor also agrees that in all solicitations or advertisements for employees placed by or on behalf of this contract, that Contractor is an equal opportunity employer. � C. Notices, advertisements, and solicitations placed in accordance with federal law, rule or regulation shall be deemed sufficient for the purpose of ineeting the requirements of this section. 13. GOVERNING LAW The City and Contractor agree that the validity and construction of this contract shall be governed by the laws of the State of Texas, except where preempted by federal law. 14. RIGHTS AND REMEDIES NOT WAIVED In no event shall the making by the City of any payment to Contractor constitute or be � construed as a waiver by the City of any breach of covenant, or any default which may then exist, on the part of Contractor, and the making of any such payment by the City � . !J Page 10 � u L�J � � L■J � u while any such breach or default exists shall in no way impair or prejudice any right or remedy available to the City with respect to such breach or default. Any waiver by either party of any provision or condition of the contract shall not be construed or decreed to be a waiver of any other provision or condition of this Contract, nor a waiver of a subsequent breach of the same provision or condition, unless such waiver be expressed in writing by the party to be bound. 15. ENTIRETY This contract, the contract documents and any other documents incorporated by reference herein contain all the terms and conditions agreed to by the City and Contractor, and no other contracts, oral or otherwise, regarding the subject matter of this contract or any part thereof shall have any validity or bind any of the parties hereto. 16. AS5IGNMENT p The City and Contractor bind themselves and any successors and assigns to this contract. Contractor shall not assign, sublet, or transfer its interest in this contract without written consent of the City. Nothing herein shall be construed as creating any �"'j personal liability on the part of any officer or agent of the City, nor shall it be construed LJ as giving any rights or benefits hereunder to anyone other than the City and Contractor. �I I�I C 17. NOTtCE Notices required to be made under this contract shall be sent to the following persons at the following addresses; provided, however, that each party reserves the right to change its designated person for notice, upon written notice to the other party of such change: If to City: C �I. L�I f�� C�� Written notice shall be sent to: Brian Boerner, Director Department of Environmental Management 1000 Throckmorton Fort Worth, Texas 76102 Questions should be directed to: Page 11 � � � � ' 1 � � � I � '�� I � � � � � � Shirin Yousuff Senior Environmental Specialist Department of Environmental Management 1000 Throckmorton Fort Worth, Texas 76102 (817) 871-8504 FAX (817) 871-6359 If to Contractor: Environmental Light Recyclers Mr. S�ephen L. Remley, President 2737 Bryan Ave. Fort Worth, Texas 76104 (817) 924-9300 FAX (817) 924-9380 18. VENUE Should any action, real or asserted, at law or in equity, arise out of the terms and conditions of this contract, venue for said action shall be in Tarrant County, Texas. 19. SEVERABILITY The provisions of this contract are severable; and if for any reason any one or more of the provisions contained herein are held to be invalid, illegal or unenforceable in any respect, the invalidity, illegality or unenforceability shall not affect any other provision of this contract, and this contract shall remain in effect and be construed as if the invalid, illegal or unenforceable provision had never been contained in the contract. Page 12 20. MODIFICATION n � 1 � No modification of the contract shall be binding on Contractor or City unless set out in writing and signed by both parties. This agreement has been executed by the parties in Tarrant County, Texas City of Fort Worth Environmental Light Recyclers, Inc. ��h� � � ��� Charles Boswell, Asst. City Manager APPROVED AS TO FORM ATTEST: Assistant City Attorney ATTEST: /.1.� �i�iu,�� �<�ti�-G'l___� Gloria �arson, City Secretary �J ln�(7�1 Contract Authorization �o-�a-1� Date : �,� / SIGN � � H E R E °��ent � WITNESS: . � N ,,,' HERE �" .} Name: �h: ����. i . �Q►1d.e�� Title: �/;cQ P��s;d��, oP���u�.s CORPORATE SEAL: SIGN HERE Page 13 � I � � � � � � � � � � � � � � � N � � a � PROPC��AL PA,CKAG� PREPARED FOR: � CITI� OF FORT WORTH DEPARTMENT OF ENVIRONMENTAL MANAGEMEN� 1000 THROCKMORTON, LOWER LEVEL-SW CORNER � FORT WORTH, TEXAS 76102 PROJECT: DEM99-04L&BR ANNUAL AGREEMENT FOR RECYCLING OF LIGHT, - MERCURY, AND FLUORESCENT LIGHT BALLASTS - FORT WO�RTH, �TEXAS September 9th, 1999 � I�l � � PROPOSAL PACK,A GE PREPARED FOR: 0 CITY OF FORT WORTH � ENVIRORIMENTAL MANAGEMENT DEPARTMENT 1004 THROCKMORTON, LOWER� LEVEL � FORT WORTH, TEXAS 76102 J 0 0 lJ �� �J� �l L,l � LJI 0 Fort Worth -,`�� � `;;� �� ;��; �����,.,.� ,r a, _ _'.�" �� ,� �:,�., ��� � �w � � ��� ENVIRONMENTAL MANAGE.NIENT P.ROJECT: DEM99-04L&BR ANNUAL AGREEMENT FOR RECYCLING OF LIGHT, MERCURY; AND FLUORESCENT L1GHT BALLASTS FORT WORTH, TEXAS September 9th, 1999 Table-1 � � � � 0 �� � � u � L� � L�1 u 'J L�J LJ � � TABLE OF CONTENTS 1.0 REQUEST FOR PROPOSAL 1.1 Scope of Work 1.2 General Requirements 1.3 Interpretation of Documenfs 1.4 Proposai Submittals 1.5 Opening of Proposals 1.6 Proposal Evaluation Criteria 1.7 Conflicts and�Questions 2.0 INSTRUCTlONS FOR PROPOSALS 2.1 Examination of Contract Documents & Site 2.2 Contract Documents 2.3 Proposal Documents 2.4 Delivery of Proposals 2.5 Securiry 2.6 Contract Time 2.7 Negotiation of the Contract• 2.8 Award of the Contract 3.0 PROPOSAL DOCUMENTS 3.1 Propasal Document Check List 3.2 Acknowledgment of Request for Proposal Addenda 3.3 Minority and Women Business Enterprises 3.4 Bonds 3.5 Proposal Summary 3.6 Technology Description 3.7 Cost Estimate 3.8 Qualifications of the Contractor 3.9 Experience Record 3.10 List of Subcontractors 3.11 Wage Rates 3.12 Vendor's Compliance to State Law 3.13 Insurance Certificates 3.14 - Contractor License & Certificates 3.15 Contractors Legal and Compliance History 3.16 Health and Safety Program Manuals Table-2 IJ Q � � a a a � � � a a a 0 0 0 0 a a � 4.0 SPECIFICATIONS 4.1 Scope of Work 4.1.1 Project Description 4.1.2� Work Task Requirements 4.1.3 Authorized Analyticai Laboratory �4.1.4 Contractors Use of Premises 4.1.5 Safety Equipment 4.1.6 Decontamination Facilities 4.1.7 Codes & Standards � 4.9.8 Submittals 4.2 PRODUCTS and MATERIALS 4.2.1 Products 4.2.2 Materials 4.3 EXECUTION 4.3.1 Safety Procedures 4.3.2 Site Preparation 4.3.3 Testing 4.3.4 Demolition 4.3.5 Work Tasks 4.3.6 Site Cleanup 5.0 . . DRAWINGS & DATA Drawings Data SAMPLE CONTRACT Table-3 O � 1.0 REQUEST FOR PR4POSALS �� � � � � � �� LI � � L�J � � C � � 0 1-1 �_■_1 � � � IJ �� � 1.1 SCOPE OF WORK: Proposals are being accepted by the City of Fort Worth for the furnishing of al( labor, materials and equipment necessary for an annual contract to provide containers, transportation, and recycling (& disposai if necessary) of all varieties of lights, liquid mercury, and fluorescent light ba(lasts. This contract wiil require the coilection and containerizing of lights, mercury, and bailasts from numerous city facilities. Ail services shali be performed in accordance with the latest Federal, State, and Local environmental regulations. Once the contractor is contacted to conduct a waste shipment, the contractor must provide service within 5 business days. Though not all ballasts contain PGBs, incineration of all capacitors (after removal from ballasts) and any (resultant) PCB articles is required under this contract. After removal of capacitors, all ballasts must be recycled uniess they are leaking and/or otherwise a PCB article. Q 1.2 GENERAL REQUIREMENTS: All Contractors will be required to comply with provision 5159(a) of "Vernon's Annotated Civil Statutes of the State of Texas" with respect to the payment of prevailing wage rates. � u a 1.3 � � � � � � � l�J All Contractors must comply with City Ordinance 7278 as amended by City Ordinance 7400 (Fort Worth City Code Sections 17-66 to 17-67) prohibiting discrimination in employment practices. INTERPRETATION OF REQUEST FOR PROPOSAL DOCUMENTS:, No pre-proposal meeting will be held. A written request for an interpretation of the Request for Proposal may be made to the Department of Environmental Management, by either fax or mail, at any time up to seven (7) calendar days prior to the time of the opening of proposals. The person submitting the request will be responsible for its prompt delivery. Any interpretation of the Proposal Documents will be issued by the City as a formal addendum. A copy of each addendum will be faxed to each person receiving a Proposal Package. All addenda must be submitted with the proposal in section 3.2. The City will not be responsible for any other explanations or interpretations. 1.4 PROPOSAL SUBMITTALS: Each Contractor must submit a proposal for all items to complete the project or the entire proposaf may be considered non-responsive and rejected. fn case of ambiguity or fack of clarity, the City reserves the right to adopt the � most advantageous construction thereof to the City or to reject the proposal. Proposal documents, plans, specifications, and the sample contract may be obtained at the City of Fort Worth Department of Environmental Management, 10Q0 Throckmorton, .Fort Worth, Texas on the second floor of the Municipal Building. These documents may be purchased for twenty-five dollars ($25.00), which is non-refundable. Proposals must be submitted in a sealed envelope, addressed to and received at City of Fort Worth Purchasing Division, 1 Q00 Throckmorton, Fort Worth, Texas 76102 no later than 1:30 p.m. on September 23, 1999. The project number must be clearly marked on 1-2 L�J � � � I I � I I � � I I � I � � � � � the envelope and the statement "PROPOSAL DOCUMENTS ENCLOSED, DELIVER TO PURCHASING DIVISION ONLY BEFORE 1:30 on September 23, 1999" placed in the lower left-hand corner of the envelope in which the documents are delivered. If the documents are placed in an envelope, which is contained inside another envelope, the statement shall be placed on , the outermost envelope. Any Proaosal Documents not nroqerlv marked or not received in the proaer place bv the nrooer time will be considered non-resoonsive. � NO FAXED PR',OPOSALS WILL BE ACCEPTED 1.5 OPENING OF PROPOSALS: ��The Document entitled "Proposal Summary" in each proposal submitted will be open�d and read aloud at 2:00 P.M. on September 23, 1999, in the Fo�t Worth City Council Chambers. The proposals shall be handled so as to avoid the disclosure of the remainder of their contents to competing offerors and so as to keep such contents secret during negotiations. All proposals will be open for public inspection after the contract is awarded, but trade secrets and confidential information in the proposals will not be open to public inspection. � 1.7 The Proposal Documents submitted in accordance with this Request for Proposal shall remain valid for sixty (60) days after the due date. PROPOSAL EVALUATION CRITERIA.: Proposals will be evaluated by using a combination of quantitative and qualitative measures. Proposals will be weighted as follows: FACTO R Cost estimate Technical description Contractor's experience Qualifications of Contractor's personnel Contractor's work history with City "` Contractor's legal and compliance history Quality of subcontractors TOTAL " 0 points will be awarded for no experience NOTE: Any of the above factors may be weighted as low as -20 points MAXIMUM WEIGHT 35 points 30 points 20 points 10 points 10 points 10 points 10 points 125 points CONFLICTS & QUESTIONS: Should there be conflicfs between the proposal documents and the final executed contract document, the final contract shall take precedence. 1-3 l•J � � I � I � � � � M !� 1 1 � � 1 � 1 1.8 Questions regarding this Request for Proposal should be directed immediately to:, Shirin Yousuff, Senior Environmentai Specialist Department of Environmental Management City of Fort Worth 1000 Throckmorton Fort Worth, TX, 76102-6311 Phone (817) 871-8504 Fax (817) 871-6359 RESERVATIONS: The City reserves the right to reject any or all proposals and waive any or all formalities. 1-4 � Q � � a 0 0 a a 0 a a 0 0 0 fl 0 � � � 2.0 PR p'POSAL INSiRUCTIONS 2-1 � � I�I � I�l � � ��] L'' �'I I�I i� L•I � � L�J L�� C'� 2.1 EXAMINATION OF CONTRACT DOCUMENTS: Before submitting a proposal, each Contractor should (a) examine the contract documents thoroughiy, (b) make a site visit to familiarize themseives with variances that may affect cost, progress, or perFormance of the work, (c) familiarize themselves with federal, state, and local laws, ordinances, and rules and regulations that may affect cost, progress or performance of the work; and (d) study and carefully correlate these observations with the contract documents. 2.2 CONTRACT DOCUMENTS DEFINED: Contract Documents are defined to be: the Proposal Documents, Specifcations, Project Drawings, all ancillary attachments, and the Contract. 2.3 PROPOSAL DOCUMENTS DEFINED: Proposal Documents are defined to be: Part 3 of the Proposal Package, and all documentation provided by Contractor as required by such Part. All Contractors submitting a proposal must use the forms included within the Proposal Documents and submit their proposal in the same binder and in the same order as received from the City. All supplemental data, provided by the Contractor, shall be separately bound and included in the same sealed envelope with the required Proposal Documents. 2.4, DELIVERY OF PROPOSAL DOCUMENTS:, It shall be the responsibility of each Contractor to deliver FOUR COPIES of its Proposal Documents (Part 3 of the Proposal Package, and all documentation provided by Contractor as required by such Part) to the appropriate place by the time stated in the Request for Proposal. Any Proposal Documents not properly marked or not received in the proper place by the proper time will be considered non-resoonsive. The project number must be clearly marked on the envelope and the statement "PROPOSAL DOCUMENTS ENCLOSED, DELIVER TO PURCHASING DIVISION ONLY BEFORE 1:30 on September 23, 1999" placed in the lower left-hand corner of the envelope in which the documents are delivered. If the documents are placed in an envelope, which is contained inside another envelope, the statement shall be placed on the outermost envelope. An example is provided below. NO FAXED PROPOSALS WILL BE ACCEPTED 2.5 SECURITY: Proposal Documents must be accompanied by a cashiers check or a bidder's bond made payable to the City of Fort Worth in the amount of five percent (5%) of the largest possible total of the cost estimate as a guarantee that, if awarded the contract, the Contractor will execute the contract within ten (10) days after the contract has been awarded. 2.6 CONTRACT TIME: The successful Contractor is required, in the Contract, to start work within thirty (30) days after award of the contract and complete the project within that number of days proposed within Section 3.5 of the Proposal Summary ' 2.7 NEGOTIATION OF THE CONTRACT: The City will meet with the successful Contractor and negotiate any final changes to the Contract. The City is not obligated to accept any exceptions made by Contractor. After the negotiations, the City will make final changes to the Contract �and Specifications and issue the Contract Documents with a Notice of Award to the successful Contractor. 2-2 �� � a a LJ a 0 a a a � a 0 a � � f � � I 2.8 AWARD OF TH� CONTRACT: The City may conduct such investigations as deemed necessary to assist in the evaluation of any proposal and to establish the responsibility, qualifications, and financial ability of the Contractor, subcontractors, and other persons who are proposed to work on the project. The City will send a Notice of Award letter to the successful Contractor with three (3) sets of contract documents. The successful Contractor must execute the contract in each set and return all three sets to the City. Upon receipt of the three sets, the City wi11 execute each set and issue one set to the successful Contractor with a letter titled Notice to Proceed. This letter authorizes work to begin and invoices to be paid. 2-3 I�I � , L DOCUMENTS 3.0 PROPOSA a 0 0 a �� o . . o � � 0 0 0 0 a 0 o � - - a a o � � 2-4 1�1 � L�J I �J � � � C' C� LJ � I�I l�l L�J � � t�l I�l � 3.1 PROPOSAL DOCUMENT CHECK LIST All Proposal Documents, including this CheckList, must be completed in full and submitted in a sealed envelope, in the order requested, in order to be considered as a responsive submittal. Pronosal Documents 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. PROPOSAL DOCUMENT CHECK LIST ACKNOWLEDGE REQUEST FOR PROPOSAL ADDENDA MINORITY and WOMEN BUSINESS ENTERPRISES BONDS PROPOSAL SUMMARY TECHNOLOGY DESCRIPTION COST ESTIMATE QUALIFICATIONS OF CONTRACTOR EXPERIENCE RECORD . LIST OF SUBCONTRACTORS WAGE RATES VENDOR'S COMPLIANCE TO STATE LAW INSURANCE CERTIFICATES CONTRACTOR'S LICENSES & CERTIFICATES CONTRACTOR'S LEGAL & COMPLIANCE HISTORY HEALTH & SAFETY PROGRAM MANUAL Initial if Included � � NIA � � � � r� � � ("�� � � � I understand that all of these items are required for my proposal to e considered responsive. �=�--°/ s �� Ste�' ven L. Remlev l Name President - Title Environmental Light Recyclers, Inc. Company 2-5 � � � � � � � I � � � 1 I � ' � � � � 3.2 ACKNOWLEDGEMENT OF R�CEIPT OF REQUEST FOR F�ROPOSAL ADDENDA 3.2.1 Check if applicabie � The undersigned acknowiedges the receipt of the following addenda to the Request for Proposal, and has attached all addenda following this page. (Add lines if necessary). Addendum Number 1 yl�.�/ 99 Addendum Number 2 Addendum Number 3 (dafe received) 9/a�/ 9 q � (date received) (date received) 3.2.2 Check if applicable The undersigned acknowledges the receipt of no addenda to the Request for Proposal. CONTRACTOR: Environmental Liaht Recvclers, Inc. BY. �tPVPT'1 T._ RP,ni r-�v Company Name _ (print or type name of signatory) 2737 Bryan Ave ����� Address (Signature) / / Fort WortY�, TX 76104 President City, State, Zip Title (print or type) �: � � 3.3 MINORITY and WOMEN BUSINESS ENTERPRISES f,MNVBF,� � MIWBE participation is not required for this contract. � � � �� J �'.� � I�I f�l II� �'� � ��l � I�I � 2-7 L�!.I � 3.4 BONDS � 3.4.1 Securitv Bond The Contractor shall submit with its proposal a cashier's check or an acceptable � bidder's bond payable to the City of Fort Worth, in an amount of not less than five percent (5%) of the total of the bid submitted. The bond is subject to forfeit in the event the successful Contractor fails to execute the contract documents � within ten (10) days after the contract has been awarded. To be an acceptable surety on the bond, (1) the name of the surety shall be included on the current U.S. Treasury List of Acceptable Sureties (Circular 870), and the amount of the � bond shall not exceed the amount shown on the Treasury list, or (2) the surety must have capital and surplus equal to ten times the limit of the bond. The surety must be licensed to do business 'in the state of Texas. 1� ■I � � L�J L�JI � '� � � � u ATTACH CASHIER'S CHECK OR BIDDER'S BOND HERE 3.4.2 Pavment and Performance Bonds The successful Contractor shall, upon entering into a contract with the City, be required to give the City surety in a sum equal to the amount of the contract awarded under certain circumstances. If the contract amount is in excess of $25,000, a Payment Bond shall be executed, in the amount of the contract, solely for the protection of all claimants supplying labor and materials in the prosecution of the work. If the contract amount is in excess of $100,000, a Performance Bond shall be executed, in the amount of the contract, and conditioned on the faithful performance of the work in accordance with the plans, specifications, and contract documents. Said bond shall be solely for the protection of the City of Fort Worth. No direct compensation shall be paid to Contractor for the costs of obtaining bonds. The form of the bond shall be as herein provided and the surety shall be acceptable to the City. All bonds furnished hereunder shall meet the requirements of Article 5160 of the Revised Civil Statutes of Texas, as amended. In order- for a surety to be acceptable to the City, (1) the name of the surety shall be included on the current U.S. Treasury List of Acceptable Sureties (Circular 870), or (2) the surety must have capital and surplus equal to ten times the amount of the bond. The surety must be licensed to do business in the State of Texas�. The amount of the bond shall not exceed the amount shown on the Treasury list or one-tenth (1/10) of the total capital and surplus. If reinsurance is required, the company writing the reinsurance must be authorized, accredited or trusteed to do business in Texas. No sureties will be accepted by the City, which are at the time in default or delinquent on any bonds or which are interested in any litigation against the City. Should any surety on the contract be determined unsatisfactory at any time by the City, notice will be given to the Contractor to that effect and the contractor shall immediately provide a new surety satisfactory to the City. � 2-8 I �� J �J 3.5 PROPOSAL SUMMARY TO THE CITY OF FORT WORTH: � The undersigned hereby proposes to furnish the equipment, labor materials, superintendence, and any other items or services necessary to perform the furnishing of all labor, materials and equipment necessary for an annual contract to provide containers, � transportation, and recycling (& disposal if necessary) of all varieties of lights, liquid mercury, and fluorescent light ballasts. This contract will requi�e the collection and containerizing of lights, mercury, and ballasts from numerous city facilities. All services � shall be performed in accordance with the latest Federal, State, and Local environmental regulations. � All of the tasks proposed to complete the scope of work are shown on the Project Schedule and on the Schedule of Payments. Each of these schedules is included as one of the Proposal Documents. I� u The total cost estimate for all labor, equipment, and materials is $ 23,746.00 The estimated calendar duration for all phases of the project, is 1�.r . The undersigned agrees to start work within thirty (30) days from the date of the Notice to Proceed. � All Proposal Documents have been submitted in one sealed envelope. �_ addenda to the Request for Proposal have been received. The paragraph titles wherein exceptions have been taken to the City's Specifications are the following; �J '� �J �] L■J �!I L�I II� Title Title Title This Proposal Summary and the accompanying Proposal Documents are intended to be complete and will remain valid for sixty (60) days from the date of submittal. �ONTRACTOR SUBMITTING PROPOSAL: Environmental Liaht Recvclers. Tnc. Company Name 2737 Brvan Ave Address BY: Steven L,. Reml ev Print or type name o ignatory � Signature � / Fort Worth, TX 7h1na City, State, Zip (817) 924-93A1 Phone # President Title (print or type) (817) 924-93R� Fax # � 2-9 ',�� �I� � 3.6 TECHNOLOGY DESCRIPTION This is a critical portion of the proposal because the feasibility of the methods for completing the work must be carefully demonstrated. � A description of the equipment, labor, materials, superintendence, and any other items or services necessary to perform an annual contract to provide containers, transportation, and recycling (& disposal if necessary) of all varieties of lights listed in, liquid mercury, and � fluorescent light ballasts procedures shall be submitted with the proposal documents. Photos, schematic drawings and vendors brochures should be included with the narrative description of each of the proposed work tasks. Contractors may propose any methods. I�l � � �l CI u' I�I �� � � �! I■� C' Each work task must be shown and an example of the Deliverable Document(s) that will show the completion of each task. This deliverable will therefore serve as the basis for payment of each task, thus each task must be identified. A Contractor is required, prior to filing a proposal, to visit the site(s) of the project, to examine carefully all local conditions, and to inform itself by its own independent research and investigations, tests, and by such other means as may be necessary, of a complete knowledge of the conditions which will be encountered during the project. A Contractor must judge for itself the difficulties of the work and all attending circumstances affecting the cost of doing the work or the time required for its completion, and obtain all information required to make an intelligent proposal. No �information give.n by the City or any representative of the City other than that contained in the Contract documents and officially promulgated addenda thereto, shall be binding upon the City. Contractors submitting proposals shall rely exclusively and solely upon their own estimates, investigation, research, tests, and other data which are necessary for full and complete information upon which the proposal is to be based. It is mutually agreed that the submission of a proposal is prima-facie evidence that the Contractor has made the investigations, examinations, and tests herein required. Claims for additional compensation due to variations between conditions actually encountered in the project and as indicated in the Contract Documents will not be allowed. INCLUDE A COPY OF THE TECHNOLOGY DESCRIPTION FOLLOWING THIS PAGE BOUND WITHIN THE PROPOSAL PACKAGE � 2-10 � L�J ■ `:'. ■,. I_ � � ENVIRONMENTAL 2737 Bryan Ave :■ ■ l� I�I � � � LIGHT Fort Worth, Texas 76104 RECYCLERS (817) 924-9300 "We Put The Lights Out Safely" LAMP RECYCLINC PRnCESS Environmental Light Recyclers, Inc. is registered with the Texas Natural Resource Conservation Commission and the U.S. Environmental Protection Agency as a recycler of mercury-containing lamps. The company is approved to operate under recycling exemptions per 40 CFR and 30 TAC Section 335. Lamps are processed within 24-hours of receipt at our Fort Worth, TX facility. � Environmental Light Recyclers, Inc. accepts delivery of lamps directly from customers using their own vehicles or third party transportation services. Lamps transported from customer sites to the recycling facility by ELR are recorded and shipped using a Uniform aHazardous Waste Manifest. The company uses no third party storage for lamps awaiting processing. �J � � l�l � L�J � � � Waste lamps are imploded inside the negative air pressure environment of the RTI Model 2000 lamp processor acquired by ELR. This machine has been recently updated with an advanced two-stage vapor collection system and an enhanced solid materials separation systems. The system improvements installed bring our lamp processor to standards found in new systems available on the market today. Mercury vapors released (approximately five (5) to twenty (20) percent of the total mercury in each lamp) is captured in sulfur impregnated activated carbon filters. The glass, metal, and calcium phosphate powder and mercury mixture is air cleaned and mechanically separated. Glass and metal components axe ejected from the processor and collected in boxes for immediate reuse. The calcium phosphate powder and mercury mixture is deposited in sealed 55-gallon barrels for on-site storage and shipment for separation. ELR is registered as a small quantity generator (SQG) of inercury contaminated powder. We are authorized to store up to 5,000 pounds of inercury on-site. Each barrel may be stored on-site for up to 270 days. , Materials recovered from our lamp recycling process, e.g., lamp glass, lamp metals, and cardboard are all recycledthrough various glass, metal, and paper recycling companies. Mercury is extracted from the calcium phosphate powder, refined and reused. The calcium phosphate powder is used as aggregate for the manufacture of brick and concrete block products and as an absorbent for liquid chemical waste materials. � L�J I�I LI� L�J � � � � � L�J LJ �I C�''� L■J �I ��l C� C � BALLAST RECYC�IN(T PRnCE�S Immediately upon receipt of fluorescent lighting ballasts, drums are opened inspected and sorted to ensure that PCB-containing ballasts are located and segregated from Non-PCB-containing ones. PCB-containing ballasts are placed in USDOT approved 55-gallon steel drums sealed, properly labeled, and prepared for off-site shipment and processing. ELR provides USDOT approved 1AY200 (formerly listed as 17H) steel, bolt lock ring drums for on-site PCB and Non-PCB collection and storage. Non-PCB-containing ballasts are frozen to -20 degrees to ensure stability of dielectric fluids contained in the capacitor. The ballasts axe removed from the freezer and placed into the feed hopper of ELR'S patented ballast processing machine. Once inside the processing machine, the ballast is disassembled by removing the end tabs and pressing all internal components out of the housing without threat of damage, cutting, puncturing or piercing the oil-filled capacitor. The ballast core, capacitor, and asphalt base potting materials are removed from the processor via a conveyor system which empties all components into the separator. All potting material is removed from the ballast core and capacitor and all components separated for recycling. PCB-containing ballasts are frozen to -40 degrees to ensure stability of dielectric fluids contained in the capacitor. The ballasts are removed from the freezer and disassembled to separate reusable metals from PCB-contaminated potting material and the oil-iilled capacitor. All potting material is removed from the ballast core and capacitor and all components separated for recycling. The potting material and the PCB-containing capacitors are incinerated per TSCA and RCR.A rules and regulations. � � � 3.7 COST ESTIMATE � Contractors shall provide a price estimate for each of the items listed in Table 3.7.1. At least those items shown in the following list must be included. The Contractor may wish to include additional tasks as appropriate depending on the complexity of the technology Q proposed. A cost estimate for each task associated with a subcontractor or disadvantaged business must be provided. � The completion of each task must be associated with a project deliverable document. Deliverable documents may be a report, photograph, or an invoice & certificate of waste recycling that shows completion of that task. allo compensation shall be paid to Contractor for the cost of obtaining and maintaining insurance, bonds, licenses, and certifications as required herein, as a these are considered subsidiary to other items for which lump sum or unit prices are requested in this proposal. � LJ � u � l�J � � l�J � � � 2-11 � � � � � � � � � � � � � � � � � � � 3.7.1 UNIT PRICES TABLE Compiete the following tabie (please type): Description of Waste Estimated Amount Item Generated per Year . by Various City F'acilities''* (4 &8 �scent lamps 2 �00�8 %7b00 4 � IU-shaped fiuorescent 200 bulbs � lamps � Halogen lamps 50 bulbs � Automotive headlights 40 bulbs IIncandescent bulbs/ 300 bulbs Flood lights � Mercury vapor lamps 4,000 bulbs � Sodium vapor lamps 5,000 bulbs � Xenon bulbs 2 bulbs Metal arc metal halide 40 bulbs bulbs Crushed bulbs (due to 300 pounds City of Fort Worth personnel only)* Fluorescent light 150 ballasts ballasts . w/ PCBs Leaking fluorescent light 15 ballasts ballasts w/ PCBs Fluorescent light 1000 ballasts ballasts without PCBs *** ILiquid mercury for 100 Ibs recycling Boxes for storing waste fluorescent lamps , Boxes for other bulb types I55 gallon drums for - ballasts Total Recycling Cost/Buib Type 4 ft - $ ft - $0.7_� $0.56 $0.40 $0.50 $1.00 $0.2.5 $1.95 $1.95 $1.00 $1.95 $1.00 $2.28 $7.60 �1.14 $5.00 $0.00 $0.00 $0.00 $ See notes on followina paae. r Totai Cost/Bulb Type $2,100.00) $1,400.00 $ 80.00 $ 25.00 $ 40.00 $ 75.00 $7,800.00� $9,750.00� $ 2.00� $ 78.001 $ 300.00 $ 342.00 $ 114.00 $i,14o.00 $ 500.00 $ 0.00 $ 0.00 - $ 0.00 $23,746.00 2-12 5EP-22-99 � � I�' 10=23 FROM=C FTW ENV MGMT DEPT ID:B17B716359 ��J T t� T� � � ... � � � . � �. �--�-• September 22,1999 �nvironmentnf Ligh� Recyclers, �r►c, Q2737 Bryurt �lve. � Fort V1lorth, TX 76IQ4 � L� 0 � I�' � LJ � LJ u � lJ At�hn: $tev� Rem{ey PAGE 1 D�h M d pagoC F��R78�_ �.��. { i F�-i.i! �,d[�Gi �[y� , .� � `Q�� -• f'�����,r. Pt�on �� ( � 3 * [J� 7l � R�: Annua! A�reem�nt for fi�ecycling of �.+�ht, Mercury, anc� Fluores�ent �.igh-t 6allasts Adden�ium #1: Se�tion 3.7.1 UNIT PRIC�S TABLE Plense make th� �ol[awing change: t�escription af Est�mat�d Amount Wast�e It�m G�r�er�cted per year by Various �ity �acilfti+�s''�'k Fluorescent 25a0 bulb$ lamps 8` �luorescent 75p0 bulbs lam�s 4' Add�endum #�: � 5ectian �.�.p LIST C)F SUBCON`�"�tACT`ORS Please add the foilawir�g infarmatian. R�cycJing 1`otal Cos�t/ Bulb CastlBulb Ty�e Type List subconfiractar$ wha wi�l provide any fc�rfhe.r recycling of gla�s, m�rcur�y, metals, and otF�er by--prodc�cts of the inifiaf recycfing prvicess. Sinc�rely, Shirin C. Yousu�f � ��NVI�ON�NTAY. MANA�GEMF,.�iT D�PAR'�'MENT �� T[i� C[TY 0� FOR'f �WQRTH ir i0fl0 THROCKMbR'C'ON $rREET * FORT WOF{TH, T�xAs 76102-631I (817� 871-$079 * �'Ax (SL� $71-6359 * httg://ci.�oxt-warCh.tx.us/fot'tworth/dem � Printcd Ori iecyalsd p8pv L�J � I � u � � � � � � � � � � � � I � � * Note: The City of Fort Worth is not responsible for covering costs due to Contractor's mishandling of lamps or boxes causing breakage or other damage. Contractor must cover costs for any damage due to mishandling of lamps during work performed under this contract. ** Note: The number of units shown is an estimate only. *** Note: Recycling requirement: though not all ballasts contain PCBs, incineration of all capacitors (after removal from ballasts) and any resultant PCB articles is required under this contract. 3-1 � C� 3.8 QUALIFICATIONS OF THE CONTRACTOR � Contractor shall identify its company name and for its headquarters as well as local office the: address, telephone number(s), and FAX number(s). � Contractor shall attach a copy of its current Statement of Qualifications. If subcontractors are to be utilized on this project, current Statements of Qualifications for those companies must also be included. � All disposal and recycling firms must complete a pre-audit screening checklist and include it as a submittal under this section. Pre-audits must be less than six months old. � L�J � Contractor shall submit a brief resume (one page maximum) of each professional person who will be assigned to this project. Identify key persons by name and title and describe the primary work assigned as well as the percentage of time each person will devote to this project. Document Contractor's experience with light, mercury, and light ballast recycling. If applicable, photos, schematic drawings, and vendor's brochures should be included with a narrative description. A copy of the Contractor's Health and Safety program must be submitted as Contractor's Proposal Document 3.20. � INCLUDE A COPY OF THE QUALIFICATIONS FOLLOWING THIS PAGE BOUND WITHIN THE PROPOSAL PACKAGE � � � u L�J � l•l � � LJ 3-2 � , ,� ��,� .� �..,.� r���,��,�� �� �� � a� ��,����,.,, �„��.,s��r m���.,���:r� � �rm. �,n� � �.:'< _ "�. "a a�=�? '�, 2 u:;'.� �"��� �:=� x .. :�s;r iaa.s;?, oss .;'r`:� p � �;� �` � : ; _` �. . , � 's z �1 t` � n ' _ ...c«n :R�.� a�, .F+e u�i '� �� �; &�.. �i� �� �d�' ,� � � � � / � � �, � � � %� r �.`� �>, � :- 'ka^x� v �. � �;,,� _ . ,� � s. I� � � � . . � � ■ PROCESS FEDERAL ANL7 STATE LAWS REQUIRE generators of solid wastes to determine if 1:hose wastes are hazardous prior to disposal. The laws include fluorescent and HID lamps, because of their mercury content. The RULE is TEST fortuxicity BEFORE you DISPOSE or TREAT mercury lamps AS HAZARDOUS 1MASTE. Failure to comply with the rules, regulations, transportation, storage, and disposal procedure can cc�st your company $10,000 a day. �ISSURANCE • Lamps processed within 24 hours • Certificate of RecyGling • Fuliy insured • General Liability • Auto In-transit Liability • Pollution Liability • Bonded C O N T A I N E R S To meet your, needs f T:H tIF'I(' \!k: (>i' Nt:<l'( I.I�t: ,l YZ � �—" --'_ f OTHER SERVICES • Manifest preparation ' • Consulting and Recycling Program assistance • Site Surveys _ . • Energy Management Surveys i ` ENVIRONMENTAL LIGHT � RECYCLERS � 2737 Bryan Ati�enue Fort Worth, Texas 76104 (817)924-9300 "We Put Tlze Lights Out Safely" . � ' ,r � TRANSPORTI-�TION • Company owned/operated • DOT/TNRCC Certified Hazardous Waste Carriers • Certified drivers • 99.995% effective mercury collection • No storage of lamps • All materials tested for compliance standards ,f . ENVIRONMENTAL LIGHT RECYCLERS 2737 Bryan Ave Fort Worth, Texas 76104 (817)924-9300 . ■ "We Put The Lights Out Safely" Environmental Light Recyclers, Inc. is a Texas registered corporation with its headquarters located in Fort Worth, Texas. The company's processing facility is located at 2737 Bryan Avenue Fort Worth, TX 76104. This facility processes all lamps and Non-PCB ballasts, houses the operations, safety, and environmen�al compliance sections. Telephone and FAX numbers are as follows: Telephone: (817) 924-9300 FAX: (817) 924-3692 ELR has administrative offices located at 1515 8th Avenue Fort Worth, Texas 76104. All business operations are conducted at this location. Telephone and FAX numbers are as follows: Telephone: (817) 924-9381 FAX: (817) 924-9380 ■,; ■ ENVIRONMENTAL 2737 Bryan Ave LIGHT Fort Worth, Texas 76104 RECYCLERS (817) 924-9300 "We Put The Lights Out Safely" ENVIRONMENTAL LIGHT RECYCLERS, INC. . . Environmental Light Recyclers, Inc. was incorporated on January 6, 1995 by Tom Slattery, Brian Anderson, and Steve Remley as the principal stockholders and operating officers. The company's facility located at 2737 Bryan Ave. in Fort Worth began processing fluorescent lamps and other mercury and incandescent light bulbs during June, 1995. Since then, ELR has added other mercury containing devices such as thermostats, thermometers, small switches, batteries, and lighting ballasts to its list of recyclable materials. Since its inception, Environmental Light Recyclers has enjoyed continuous and steady growth. It has expanded from three employees at its opening to, nine full-time drivers, warehouse and lamp processing personnel, supervisory personnel and one administrative assistant. Three full-time employees live within walking distance to the facility fulfilling the company's commitment to strengthen the community in which it resides. Environmental Light Recyclers also supports other community needs by sponsoring a little league softball and soccer teams and supporting high school athletics. The company has also actively participated in the numerous Household Hazardous Waste Collection drives by providing free-of-charge recycling of fluorescent lamps gathered through these programs. Hiring cannot occur unless a company's business grows and ELR is growing. ELR processed nearly 650,000 lamps during 1996, well over one million during 1997, and 1.5 million lamps during for calender year 1998. The company has expanded its service area to include not only Houston, Austin, and San Antonio but also the Texas Panhandle and Coastal Bend regions. ELR provides its services to customers in Oklahoma, Arkansas, Missouri, and Louisiana, New Mexico Kansas, Nebraska, and Colorado using company-owned transportation assets. Quality service and strict adherence to and compliance with the rules and regulations established for the processing of hazardous materials has fueled ELR's growth. Environmental Light Recyclers, Inc. is one of only two lamp recycling companies accepted by Johnson & Johnson and one of three certified by the Boeing company Boeing Company representatives conducted a full on-site environmental audit of Environmental Light Recyclers during the first quarter of 1996 and approved the � com an 's rocesses, operations, safety procedures, and end-users of recovered/recycled � P Y P materials. Johnson Controls has placed ELR among the top three of 40 lamp recyclers in the United States. ELR's accomplishments are also recognized by the Texas Natural � Resource Conservation Commission (TNRCC). Environmental Light Recyclers, Inc. has been included as a finalist for the � prestigious Governor's Award for Environmental Excellence for the last four years. Environmental Light Recyclers, Inc. was the 1998 a winner of the Texas Corporate Recycling Council and Tarrant Caunty Corporate Recycling Council Environmental Vision Awards in the Construction and Demolition � Debris category , TNRCC approved operation of Environmental Light Recyclers, Inc. in April, 1995 by � granting permission to process lamps and ballasts under recycling exemptions contained in 40 Code oi Federal Regulations and Texas Administrative Code Section 335. Following full process and equipment modeling, TNRCC granted Texas Standard Air Q Exemptions 106 and 118A to Environmental Light Recyclers, Inc. These exemptions allow atmospheric release of up to 10 and 25 tons of inercury vapor annually from the facility; however, actual vapor release is well below 0.01 pounds per year. The � Company's faciliiy has been inspected by the TNRCC for both solid and hazardous waste management and air ;quality compliance. No faults were noted. � IJ u � C�� � �� � � li� � �1 � � �J � f!I � l�J � � ENVIRONMENTAL LIGHT RECYCLERS 2737 Bryan Ave Fort Worth, Texas 76104 (817) 924-9300 "We Put The Lights Out Safely" Brian T. Anderson Vice President For Operations � � • :- • ■ - Bachelor of Science at Embry-Riddle Aeronautical University, Daytona Beach, FL, 1984 - Completed 40 hour Hazardous Waste Operations Training, Omni International, Austin, TX, 1995 - Completed 8 hour HAZWOPER update 1999. - Completed Texas Natural Resource Conservation Commission Visible Emissions Course, 1997. EMPI.OYMENT HISTORY - 1997- Present Environmental Light Recyclers, Inc. Vice President for Operations - 1995-1997 Environmental Light Recyclers, Inc. Director of Facilities Development - 1986-1994 US Army Proiect Management I� � L�'J LJ l� CI� C�� C Currently managing the recycling disposal of over 200,000 fluorescent lamps and 400,000 pounds of PCB and Non-PCB ballasts from seven major office buildings, managed by TrizecHahn Office Properties in Houston, Texas. Coordinated the recycling of 80,000 fluorescent lamps and 150,000 pounds of PCB and Non-PCB ballasts for lighting Retro-fit of Baylor University in Waco, Texas. • Managed fluorescent lamp and PCB and Non-PCB lighting ballasts recyclign contract for City of Fort Worth for the past two years. Responsible for coordinating the pickup and transportation, of lamps and ballasts from small generators in the Houston area. 0 � � � � � � � � � ' I I M 1 r � � � � �I ENVIlZONMENTAL LIGHT . RECYCLERS 2737 Bryan Ave Fort Worth, TX 76104 (817)924-9300 "We Put Tl:e Lights Out Safely" STATEMENT OF QUALIFICATIONS Fort Worth Facilaty 2737 Bryan Avenue Fort Worth, Tesas 761Q4 I � � I I ' I � I � ;� � � � � � � � � � • • _ _ 1 / 1 1 11 _ y 1 ! _ . 11 11 � 1. EPA Indentification Number: TXR000004119 2. Tezas Natural Resource Conservation Commission Identification Number: a. Site Identification Number: 83330 b. Air Quality Standard Exemption Number: 28822 3. Fort Worth, Tarrant County Account Identification Number: Air Quality Account Number: TA-2865-G. 4. U.S. Department of Transportation Motor Carrier ID Number: USDOT599143 5. Tegas Natural Resource Conservation Commission Transport Number: 83330 LJ � � 1�� ,J � � _ / � ACKNOWLEDGEMENT OF NOiIFlCATION ��.���� OF REGULATED WASTE ACTIVITY � (VERIFICATION) This is to acknowledge that you have filed a Notification of Regulated Waste Activity for the instailation located at the address shown in the box below to comQly with Secuon 3010 of [he a Resource Conscrvation and Recovery Act (RCRA). Your EPA Identification Number for that installation appea�s in the box below. The EPA Identification Number must be included on all shipping manifests for transporting hazardous wastes; on all Annual Reports that generators of � hazardous wa.�te, and owners and operators of hazardous waste treatment, storage and disposal facilities must file with EPA; on all applications for a Federal Hazardous Waste Permit; and ocher hazardous waste management reports and documents required under Subcitle C of RCRA. � +T,<�)Gv�.:�1'�1i9 . . :.��`lu� �� E?A I.O. NUMBER • . , _ . c;�l Y A:�:l�+x'-i+T�.L �'l��i:i ��i:Y(,LLna . � .:5,`� • T �Ji�A 1" J I' .. �. . '... - � � 1.�i�:���:�� 4�U�c � �n '�07c.�.:.3ut�'._� • .i���,:.�'i .��..'G�'T��i �'i\�:.�t.�:.ii�'..' • . � INSTALLATION ADORESS +�'7 .� 7 �^1 ^: Y.�� � . � i� Y ., � � i r��.�'i ���;: 1'.� i T.� 1.:.: ��r . . aEPA Form 87d0-12A (6-90) ...�.�,....�� � I!1 � L� I � �.I Itit�l020 ••• TEX.aS NATURAL RESOURCE CONSERVATION COM�dISSION ••• Page: 7 Notice of Registratlon Date: 10/24/97 Industrial and Hazardous Waste Th1s registratlon does not constltute authorization of any waste management activlties or fac111tes 11�ted below. The reglstration refiects hazardous and/or lndustrlal waste generation and management acttvities for whlch the registrant has provlded notlficatlon. Requirements for solid waste management are provided by Texas Administrative code sectton 335 of the rules of the Texas Naturat Resource Conservation Corrmission (TNRCC). Changes or addittons to waste management methods referred to 1n thls notice requtre written notiflcation to the TNRCC. Solid Was•te Regtstratlon Number: 83330 EPA Id: TXR000004119 . • 7he Solid Waste Registration Num6er provides access to computerized and fited tnformation pertaining ta your operatlon. Please refer to that number in any correspondence. Company Name: Envir'onmental Light Recyclers, Inc. Site Name: Plant No. 1- Environmental Light Recyciers Site Location: 2737 8ryan Ave., Fort Worth, TX Contact: Remley, Steven L. Matling Address: 2737 Bryan Ave Fort Worth, TX 76104 Region: 4 Initial Registration Date: 04/06/1995 County: 220 Tarrant Last Amendment Date: 10/13/1997 Last Date NOR Computer update: 10/24/1997 T1tte: Presldent Phone: 817-924-9300 Site Street Address: 27?7 eryan Ave. - Fort Worth, TX 76104 Reglstration Status: Active Reporting Method: STEERS Registratlon Type: Generator ReCeiver Transporter Generator Type: Industrlal Hazardous Waste Generation Status: Smali Quantity Generator Transporter Type: Transport own waste , Transport Wst Class: 1 2 3 H Used Otl � This regtstration has the following merged registrations: 83356 Business Description: Recycling of fluorescent and other mercury containing lamps. Lamps are imptoded in a negative air pressure proc�ssing maching and the component parts are phystcally separated for reuse. Prtmary SIC Code: 7389 Buslness Services, NEC Handler Status: Recycler Operator Informatton Owner Information Name: Remley, Steven L. Name: Envlronmentai Lir�ht ReCyclers, InC. Phone: Phone: Address: 2737 Bryan Ave Address: 2737 Bryan Ave Fort Worth, TX, 76104 Fort Worth, TX, 76104 As of 10/13/1997 - the next unassigned sequence number for PJASTES is 0003 and the next unassigned sequence riumber for UNITS ts 002. Section 335, Chapter 31 of the 7exas Adminstrative Code speciftes the notlfication, record keeping, mar�lfesting and reporting requirements for hazardous and industrlal solid wastes. - � � � � 0 � � � � Q � 0 � Q ►�� �7 �'� �� � ��� � � �� � � � � � � � � � � � � � � � IHW020 ••• TEXAS NATURAL RESOURCE CONSERVATION COMMISSION ••• . Notice of Regfstratton Industrtai and Hazardous Waste Page: 2 Date: 10/24/97 93330 Envtronmental Ltght Recyciers, Inc. •'•• WASTE INFORMATION •••• Texas Waste Status Date of Managed Rajto- TNRCC Aud1t Waste Class Status Onsite/ ac[ive Complete Code OFfsite . •••••• ACtive Wastes •••••• -------------------------------------------------------------------------------------------------------•----------------------------------------------- (?001319H H Active 04/06/95 On/Off No No U�scrtptlon from Generator: Company recycles benlgn and hazardous canponents of fluorescent, mercury vapor, sodium vapor, metal halide, and hfgh tntensity dlscharge (HID) accepted from corxnerciat, government, and prlvate sources. Negative afr processing machine implodFs lamps and extracts hazardous mercury vapors through acttvated carbon filter, clean:: glass and metal canponents for immediate reuse. Contaminated calcfum phosphate powder 1s collected 1n ' drums. Form Code: 319 Other waste inorganfc solids EPA Hazardous Waste Numbers: DQ09' Current Management Units: Contain Store Area 001 - • Origin Codes: 5 Onsite haz waste mgmt 1 Onsite-process/service 3 From non-haz waste mgmt � System Types: 125 Other treatment ' SourCe Codes: A89 Other poilution control or waste treatment • Measurement Points: 1 Before mixing • SIC Codes: 7389 Buslness Services. NEC ------------------------------------------------------------------------------------------------------------------------------------------------------ 0002309H H Active 10/13/97 Off No No Descriptlon from Generator: Batteries from customer fac111t1es Inttlal generatlon 3/97 Form Code: 309 Batteries or battery parts, casings, cores EPA Hazardous Waste Numbers: D006 D008 D009 Current Management Units: None � Orlgin Codes: 4 Received from offsite • Source Codes: A55 F11ter/Battery replacement A99 Other � • hleasurement Points: t Before mixing � ' • SIC Codes: 3692 Prlmary Batteries, Dry And Wet ------------------------------------------------------------------------------------------------------------------------------------------------------ • The flrst value ts consldered the prfmary value (e.g. prlmary orfgln code). As of 10/13/1997, the next unasslgned sequence number for WASTES fs 0003. Refer to 40 CFR Part 261 for Descrlptlons of EPA Hazardous Waste Numbers. IHW020 83330 Environmental Light Recyclers, Inc. ••' TEXAS NATURAL RESOURCE CONSERVATION COMMISSION ••• Notice of Registratton Industrial and Hazardous Waste Page: 3 Date: 10/24/97 •• " UNITS AT THIS SITE MANAGING WASTE '•'• Unit Un1t Unit Date of Classes of Waste Unit Un1t �/ Regu'atory Deed Recording Number Type Status 5tatus Managed in Un1t Permit on Statiis Needed/Date '• 'Active' &'Closure Pending' Units •* Onsite / Offs�te Number Permtt - - --------------------------------------------------------------------------------------------•----------------------------------------------- (�1 Contaln Store Area Active 041Q6195 H/1 2 H NISW NA NA RCRA Pmt Exempt - Accumulatlon T1me NA / Uescrlption from Company: Mercury contaminated calcium phosphate 1s contatned 1n sealed 55 gallon druras whtch are stored Capacity: 5000.0000 ��apacity Unit of Measure: P System Types: 141 St�rage Wastes Currently Managed 1n Unit: 0001319H Company re -----------------------------------------------------------------------------------------------------------------------�----------------------------- As of 10/13/1997, the next unassigned sequence number for UNITS 1s 002. E� � � � � � 0 �� �i �-� � �� �� � �j �� �� �� �i � � L�l � LJ J � � � LJ John Hall, Chairman Pam Reed, Commissioner Peggy Carner, Commissroner Dan Pearson, Execuliue Director , ;��,'C E O,�' , ' �' �' `\F,. iE=.',,�' ``r� ��„�; ��� � TEXAS NATURAL RESOURCE CONSERVATION COMMISSION Protecting Texas by Reducing and Preventing Po(lufron April 28, 1995 Mr. Steven L. Remley President ENVIRONMENTAL LIGHT 203 Texas Street Copperas Cove, Texas RECYCLERS, INC. 76522 Re: Standard Exemption � Registration No. 28822 Fluorescent Light Recycling Facility �'ort Worth, Tarrant County Account ID No. TA-2865-G Dear Mr. Remley: This is in response to your exemption registration, Form PI-7, rj concerning the proposed construction of a fluorescent light u recycling facility in Fort Worth, Tarrant County. We understand that your facility will be a collection and a processing point for salvage fluorescent light bulbs and the scrap materials remaining after c�rushing. 'J LJ u LJ J � � After evaluation of the information which you have furnished, we have determined that your proposed construction is exempt from permitting procedures under Standard Exemption Nos. 106 and 118 if cons�ructed and operated as described in your registration request. These standard exemptions were authorized by the Executive Director pursuant to Texas Natural Resource Conservation Commission (TNRCC) Rule 116.2Z1 of Regulation VI. Copies of the exemptions in effect at the time of this registration are enclosed. You must operate in accordance with all requirements of the enclosed standard exemptions. You are reminded that regardless of whether a permit is required, these facilities must be in compliance with azl air quality Ru�es and Regulations of the TNRCC and of the U.S. Environmental Protection Agency at all times. P.O. Box 13087 • Austin, Texas 78711•3087 • S12/239-1000 Mr. Steven L. Remley Page 2 April 28, 1995 Your cooperation in this matter is appreciated. If you have any questions conce�ning this exemption, please contact Mr. Mike Gould of our Office of Air Quality, New Source. Review Program at (512) 239-1097. Sincerely, Gary I. Wallin, P.E. . Manager, Mechanical Section New Source Review Program (MC-162) Enclosures � cc: Mr. Jesse Macias, Air Program Manager, Arlington Mr. T. C. Michael, Acting Coordinator of Air Pollution Control Program, Department of Environmental Management, Fort Worth R�cord No. 35090 L�1 I�I f�l u � 'J �� U.S. Departmenl of Transportailon Federat Highway Admfnistrdtton ENVIRONMENTAL LIGHT RECYCLERS INC 2737 BRYAN AVE ' FORT WORTH TX 76104 Dear Motor Carrier: 400 Seventh St., S.W. Washington, D.C. 20590 MAY 02, 1995 8�1/547-8826 D This letter is to notify you of your USDOT Identification Number and to draw your attention to the�requirement for harking of Commercial Motor Vehicles in section 390.21 of the Federal hlotor Carrier Safety,Regulations. A copy of this regulation is enclosed. Its primary purpose is to 'assist � enforcement personnel in properly identifying motor carriers, thereby , assuring the submission of accurate data to the Federal Highway Administration (FNWA). The number also affords the public a way to quickly � and accurately identify a motor carrier operating a particular commercial motor vehicle. a If you are operating as a private motor carrier of property in interstate commerce, as a for-hire motor carrier of property in interstaCe commerce not subject to regulation by the InterstaCe Commerce Commission, or as an interstate motor carrier of migrant workers, this regulation requires you to � mark all of your "self-propelled motor vehicles" (generally straight trucks and truck tractors) in accordance with the enclosed. L■J L�J The following USDOT Identification Number is assigned to the motor carrier identified above: usoo�s9s143 a This letter is being.�sent to every motor carrier recently added to FHWA� records. There has been no attempt to differentiate among private, migrant worker, for-hire, or other types of motor carriers because many carriers � conduct operations in a combination of these classifications. if you have questions about compliance with this requirement, piease contact the office shown below; Ll u �J FHWA OFFICE OF MOTOR CARRIERS 826 FEDERAL BUILDING 300 EAST STH STREET AUS71N, TEXAS 78701 5t2 / 482-5474 LfJ z For-hire motor carriers operating in interstate commerce under authority issued by the Interstate Commerce Commission (ICC) are not subject to this regulation, but are required to mark their vehicles under a similar regulation issued and enforced by the 1CC. 7he FHWA expects for-hire interstate motor carriers, subject to its safety jurisdiction, to comply with applicable ICC vehicle marking requirements. Motor carriers whose operations are both for-hire and private or some other type of operation (e.g., a private motor carrier hauling its own products outbound from its own facility and operating as a for-hire motor carrier on the return movement) may fulfill the vehicle marking requirements contained in section 390.21 by displaying their ICC number at all times. • If you receive more than one of these letters referencing different USDOT identification numbers,�it is probably because of inergers, acquisitions or reorganizations that have occurred, but are not yet ref•lecCed in our records, or because divided record authority has been granted and separate numbers were inadvertently issued. If you receive more than one letter, you should contact the FHWA Motor Carrier office shown above to determine which number is most appropriate. When a determination has been made, please return the other letters to the FHWA Motor Carrier office with a brief explanation as to which number is being used. If this letter is received at a location other than your principal office (e.g., a terminal or an area office) the letter should be forwarded to your principal office. If there•has been a change in your motor carrier operation name or principal office address, please correct the information at the top of this letter and return it to the fHWA Flotor Carrier office shown above (after noting your USQOT Identification number). Thank you for your cooperation in implementing this regulation. Sincerely, � �r , l John F. Grimm Director, Office of Motor Carrier Information Management Enclosure � UNITED STATES OF AMERICA � DEPARTMENT OF TRANSPORTATION RESEARCH AND SPECIAL PROGRAMS ADMINISTRATION � HAZARDOUS MATERIALS Q CERTIFICATE OF REGISTRA.TION FOR REGISTRATION YEAR 1999-2000 a Registrant: ENVIRONMENTAL LIGHT RECYCLERSINC a Attn: Steven Remley 2737 Bryan Ave. Fort Worth, TX 76104-6710 � � � �I '■ � u �� �I� a � � u l _■_ I � This certifies that the registrant is registered with the U.S. Deparnnent of Transportation as required by 49 CFR Part 107, Subpart G. This certificate is issued under the authority of 49 U.S.C. 5108. It is unlawful to alter or falsify this document. Reg. No: 070699 007 026H Issued:07/07/99 Expires: 06/30/00 Record keeping Requirements for the Registration Program The following must be maintained at the principal place of business for a period of three years from the date of issuance of this Certificate of Registration: (1) A copy of the registration statement filed with RSPA; and (2) This Certificate of Registration �ach person subject to the registration requirement must fumish that person's Cert'rficate of Registration (or a copy) and all other records and information pertaining to the information contained in the registration statement to an authorized representative or special agent of the U. S. Depa�tment of Transportation upon request. Each motor carrier (private or for-hire) and each vessel operator subject to the registration requirement must keep a copy of the current Certfficake of RegisUation or another document bearing the registration number ident"rfied as the 'U.S. DOT Hazmat Reg. No.' in each truck and truck tractor or vessel (trailers and semi-trailers not included) used to transport hazardous materials subject to the registration requirement. The Certificate of Registration or document bearing the registration number must be made available, upon request, to enforcement personnel. For information, contact tfie Hazardous Materials Registration Manager, DHM-60 Research and Special Programs Administration, U.S. Department of Transportation, 400 Seventh Street, SW, Washington, DC 20590, telephone (202) 366-4109. L�J � � a � � � a a 0 o� 0 � 0 0 0 a � � � Financial Assurance Surnmary Certificate of Insurance , �1,000,000 General Liabitity S],000,000 Poilution Liability � �1,000,000 Automobile Liability - includes in-transit pollution liability �4,000,000 Umbrella � $500,000 Workers Compensation + � � � � � �' 1 � � � � � � �' '�� �'� ''� �� � FACILITY INFnRMATION SIJMMARY 1. Facility Block Diagram 2. Emergency Procedures Plan 3. 4. Hazardous Waste Contingency Plan Waste Analysis Plan 5. Closure Plan � M r � I � I I i � ��i � � � � 1 � � � ENVIRONMENTAL � LIGHT RECYCLERS 2737 Bryan Ave Fort Worth, Texas 76104 (817) 547-8826 "We Put The Ligl:ts Out Safely" � EMERGENC� PROCEDURIES ]PI�AN and HAZARDOUS WASTE CONTINGENCY PLAN Fort Worth Facility 2737 Bryan Avenue Fort Worth, Texas 76104 N�GATIVE PRGSSURE � biAC1IIN� ROOM � Gtass and Alumimim Storage '• � � 10 � 10 Foot Overhead Door PROCESSING s��« I � b4AC1IING Door � �o a �o F��r ::. Ovcnc�ad . n��r �, y� x �z F��i: Ovcnc�ad Dour �': � . � IIANDICAPPED O�ESTROOM RESTROOM ��ESTROOb•1 �,.J � QFFICE EIIazardous Waste Storage i ; � � i � i i � i ' i i � i �, � � � � Receiving Area i i � 1, I i 1 � i � ; � � ; � � � � `� � � ; � i I i `__'_--_____�____-___ iz x iz F��t �verhead Door � � ' OFFICE �rrtcE ��`'�� , �� / oFFTc� Emergency Exit Plant Entrance �%— / rACILITY EVACUATtON PLAN Primary Roi►te Alternate Roc�te �'-7 �� r"� �'� �"7 �� �"'"g r"1 �1 ie"'.� C_"� �—'1 �'� f'� �'"'7 �'--y �^--� �"� i'�"'� � � ] � � � � � � � � � a � � a 0 a 0 S'ONTACTS Emergency Coordinator Name: Home Phone: Work Phone: Alternate Emergency Coordinator Name: � Home Phone: Work Phone: Emergency Contacts Thomas J. Slattery (817) 293-1621 (817) 924-9300 Brian T. Anderson (817) 244-1928 (S 17) 924-9300 Police Department: 911 (non-emergency ) (R17) 335-�3222 Fire Department: 911 (non-emergency ) (817) 871-6800 Ambulance 5ervice: 911 Saint Joseph Hospital: � . (817) 347-4700 TNRCC Region 4 Response Unit: (817) 732-0175 U.S. Environmental Protection Agency Region 6: (214) 655-6656 Fort Worth Department of Environmental Management: (817) 871-8504 B,EGULATnRY A(YENCIES Texas Natural Resource Conservation Commission Region 4 6421 Camp Bowie Blvd, Suite 312 Fort Worth, TX 76116 Phone: (817) 732-0175 Environmental Protection Agency Hazardous Waste Management Division First Interstate Bank Tower 1445 Ross�Avenue, Suite 1200 Dallas, Texas 75202-2733 Phone: (214) 665-6656 National Response Center ($00) 424-8802 � � A. Local: Fort Worth Department of Environmental Management 1000 Throckmorton Fort Worth, TX 76�02 - Phone: (817) 871-850� , B. State: C. Federal D. Federal ] 7 � � � � Q � � � a � a 0 0 a a a a A. I� C. � E. F. �'ACILITY DESCRIPTI(�N Type of Activity Type of Hazardous Material: Amount of Hazardous Material: Type of BuiIding: Facility Layout: Facility Location: Separation of Fluorescent 11mp components for recycling. EPA Type D009 . Calcivm Chloroflorophosphate powder contaminated tivith mercury above 6,000 PPM. Maximum of twenty-four (24) sealed 55 gallon drums. Single building facility 8,000 sq. ft. of shop and office space of concrete and steel construction. See facility diagram. 2737 Bryan Avenue Fort Worth, TX. 76104 F,MERG�NC;Y PRnCEDURE� The Emergency Coordinators are trained to respond to emergencies throughout the facility. �n case of an emerg�nc�v. where feasible to remain on the nremises without undul� �ndangering personnel trained in emer�ency procedures, the Emer�encv C'oordinator will: � FIRE with or vvithout INJIJRY �� 1. Notify all personnel by public address system or in person. Instruct all non-emergency trained workers to evacuate the facility. 2. Quickly evaluate the situation to determine if injuries are involved. 3. Natify 911 Emergency Services regarding the situation and request appropriate assistance and post a worker at the facility entrance to direct emergency service personnel. 4. If injured parties are involved, move them to safety if the threat of further injury is likely. 5. Instruct emergency trained workers to begin fire fighting activities with available fire extinguishers if this can be done without threat to their safety. If inercury containing materials are involved, ensure that workers are wearing proper respirators. 6. Begin and/or supervise first aid on injured personnel. 7. Evacuate workers immediately at any time that continued fire fighting activities endanger them. ' 8. Continue with and/or supervise appropriat� emergency and/or first aid procedures until relieved by emergency service personnel. If the incident involves mercury containing materials, inform emergency service personnel of the need to use respirators and provide them if necessary. _ 9. Notify the applicable local, state, and federal agencies as required by specific regulations. � 1 � I ' � � � I � � � ' � � I � � a �TIJRY . 1. Quickly evaluate the extent of injury. 2. Notify 911 Emergency Services for all injuries other than those of a definite minor nature. Post a worker at the facility entrance to direct emergency services personnel upon their arrival. 3. Begin emergency first aid on injured personnel. 4. Move injured personnel ONLY if failure to do so will result in additional injury or if spilled mercury containing powder or broken lamps are involved. 5. Instruct workers to proceed with appropriate Emergency Procedures. 6. Notify the applicable local, state, and federal agencies as required by specific regulations. �R:(^;I1RY SPILL (Facility) �VIFRCTiRY SPILL, IS DEFINED A��2.__F.I,EASE OF MF.RC'TTRY S'ONTAINING MATERIAL, THAT H.�TAE PnTENTIAL TO D(�. p�AGE TO T��ALTH OF WORKERS AND/O� �'H� �NVIRnNMEN'�I,F NOT Cn��D WIT.�HE FACILITY. 1. Quickly evaluate the situation to determine if injuries exist. 2. Notify 911 Emergency Services regarding the situation and request the appropriate assistance. If injury is involved, post one worker at the facility entrance to direct emergency services personnel. � 3. Noti£y all personnel not wearing respirators to evacuate the affected spill area by public address system or in person. 4. If injured personnel are involved, move them to safety ONLY if this can be done without threat of additional injury. If movement is not possible, immediately place the injured party on o�rygen. 5. Begin andlor supervise first aid on injured personnel. Immediately cover any and all open wounds to protect from mercury exposure. Continue first aid until relieved by emergency services personnel. 6. Instruct workers wearing respirators to immediately spray calcium polysulfide wetting solution on spilled lamp material. 7. Advise emergency services personnel of the need to use respirators and provide them if necessary. 8. Use vacuum system to collect lamp material. Keep mercury containing materials wet with calcium polysulfide solution at all times. , 9. Wash floor with trisodium phosphate solution, vacuum residue with collection system, and allow the washed area to air dry. 10. Check vapor level with direct reading Mercury Vapor Monitor. Continue to wear respirators until mercury vapor level drops below 0,1 mg/m3. _ 11. Notify the applicable local, state, and federal agencies as required by specific regulations. J � � J � � � �VIERCTJRY SPILIl (En Route) �gC;T1RY �PTI�I IS DEFINED AS A RELEASE OF �,ERCURY CONTAININ� MATERIA.L THAT HAS THE POTENTIAL Tn DQ DAMAGE TO THE HEALTH OF WORKF�tS AND/OR THE �NVIRnNMENT IF NOT CONTAINED• 1. Quickly evaluate the situation to determine if injuries exist. 2. Notify 911 Emergency Services regarding the situation and request the appropriate assistance. Immediately contact the company Emergency Coordinator at 1-800-755-4117. ' � 3. Notify all personnel not wearing respirators to evacuate the affected spill area. Use vehicle Warning Triangles to mark the spill area and to warn other motorists of the accident site. � � LJ � t■J � l�' 4. If injured personnel are involved, move them to safety ONLY if this can be done without threat of additional injury. 5. Begin and/or supervise first aid on injured personnel. Immediately cover any and all open wounds to protect from mercury exposure. Continue first aid until relieved by emergency services personnel. 6. Drivers will put on Personal Protective Equipment (respirator, Tyvek suit, gloves, etc.) and cover any and all mercury contaminated materials leaking or seeping from the vehicle with HgX powder. Affected spill area will be covered with a tarp after HgX powder is applied to prevent airborne spread of the spill. 7. Advise emergency services personnel of the need to use respirators and provide them if necessary. 8. DO NOT OPEN VEHICLE CARGO BOX DOOR UNTIL EMERGENCY COORDINATOR AND/OR EMERGENCY RESPONSE TEAM IS ON SITE �nless you can be reasonably sure that container (lamps, lamp boxes, etc.) breakage is very limited and that opening the vehicle cargo container will not contribute to additional release of mercury contaminated materials. 9. Upon notification of a spill incident by a company driver or emergency services � personnel, the Emergency Coordinator will Il�INIEDIATELY notify the following agencies: I■J L! a. TNRCC Response Unit 1-800-832-8224. b. National Response Center 1-800-424-8802. c. Emergency Response Team (EMC HazMat Response 1-800-335-2333). u 10. Emergency Coordinator will depart after making the necessary notifications for the incident site to assess containment and remediation requirements. 11. Emergency Telephone Contact List. a. Emergency Coordinator Name: Home Phone: Office Phone: Thomas J. Slattery (817) 293-1621 1-800-755-4117 b. Alternate Emergericy Coordinator Name: Home Phone: Office Phone: c. Emergency Response Team EMC HazMat Response d. Emergency Services Police Department: Fire Department TNRCC Response Unit National Response Center Brian T. Anderson (817) 624-7316 1-800-755-4117 1-800-335-2333 911 911 1-800-832-8224 1-800-424-8802 7 � � � � � � a u a � a � � a 0 a 0 0 CNIL DISTURBAL��. 1. Notify 911 Emergency Services regarding the situation and request appropriate assistance. 2. Direct all personneI to an area of safety. 3. Lock all outside doors if disturbance is outside the facility. 4. Evacuate all personnel if disturbance is within the facility. 5. Attempt to lock as many inside doors as possible in the following priority: a. Hazardous waste containment area. b. Processing machine room. c. offices. d. Support equipment rooms. B()MB THREAT 1. The person receiving the threat will attempt to obtain as much int'ormation as possible. 2. The person receiving the threat will immediately notify the Emergency Coordinator. 3. Evacuate all personnel. 4. Lock exterior doors. 5. Notify Police Department from a separate location and follow their instructions. �1(TRE.�MF,Iv�S WITH L()(~AIl AGENCIE� A. POLICE. The Fort Wc rth Police Department is available to direct traffic, control crowds, and pr-ovide security services. A copy of the Contingency Plan and Emergency Procedures Plan has been pro�✓ided to the Fort Worth Police Department. B. FIRE• The Fort Worth Fire Department will respond to fires and other emergency incidents providing back-up fire protection and rescue services. A copy of the Contingency Plan and the Emergency Procedures Plan has been provided to the Fort Worth Fire Department. • C. �iOSPIT� The Saint � oseph Hospital is available to provide medical services. The hospital has a copy of the Coiitingency Plan and the Emergency Procedures Plan. EVACIJATION PLAN All personnel are thoroughly familiar with the use of the public address system for alarms and the evacuation plan including alternate routes. The evacuation plan is posted conspicuously throughout the facility. Drills are conducted at irregular intervals to ensure understanding and compliance. The evacuation plan is a block layout of the facility showing all exits, aisles, and preferred exit routes for personnel during any evacuation. EVACTJATION LnCATION: Facility parking lot. See Facility Diagram. � � FM R ENCY EQUIPMENT J � � A. Fire Protection, First Aid Equipment � 3- ABC lO lb. Portable Fire Extinguisher 1- Industrial First A.id Kit 2 - Disposable Resuscitator � � � water � � a a � a � a- � equal) � � � In the event of an emergency, the facility has the following emergency equipment available for protection of personnel, facilities, and the environment. B. Emergency Alarm System Telephone, Intercom, and Building Paging System C. Decontamination Equipment 2- 3 gallon Sprayers containing trisodium phosphate solution diluted in 1- 20 lb. container of HgX Decontaminate Powder 1 - Mercury vapor absorbent (#13161) 1 - Mercury indicator.powder (#13141) 1- 7.5 horsepower, fittered vacuum system and material containment chamber which feeds material directly into lacnp processor operated under continuous vacuum filtration. D. Personal Protection Equipment 12 - Mercury Vapor/Dust Masks (3m #9908 or equal) 2- Half Face Respirators (Glendale MX/FX 950 or equal) 12 - Safety Glasses 24 - Disposable coveralls 2 - Portable Eyewash Stations 1 - Fixed Eyewash Station E. Detection Equipment 1- Portable Mercury Analyzer (Arizona Instruments Model 431-X or �ERCURY C(�NTAII�IME T PLAN ]. Incomin� arrLnyi��ments• A. Incoming containers are inspected for breakage. Those identified as containing broken lamps are marked and set aside. Workers will wear respirators when opening containers of broken lamps and when collecting broken lamp materials with the integral vacuum collection system. B. Crates and other large containers are inspected for damage prior to opening and unloading. C. Cartons of latnps on pallets are inspected prior to movement to prevent tipping due to an unbalanced condition. Should pallets be improperly loaded, cartons will be manually unloaded to ensure safe handling. � 2: Proc� ing Eauin�, ment, Processing Are�: A. All equipment is inspected daily for signs of phosphate dust leakage and operating condition. Inspection results are recorded in the Daily Activities Log. B. Mercury vapor levels are measured daily with the Mercury Vapor Meter. Readings are recorded in the Daily Activities Log. If inercury vapor levels exceed 0.1 mg/m3, respirators are required and used. Should mercury vapor levels exceed 0.1 mg/m3, equipment will be immediately inspected to deternune the source of the vapor leakage. C. The processing room floor is washed as needed with trisodium phosphate solution. Remaining liquid residue is collected through the integral vacuum collection system and the floor allowed to air dry. 3. Reclaimed Hazard�ss. Mat�rial• A. Mercury and mercury contaminated calcium phosphate powder is separated from the benign glass and aluminum under vacuum and collected in a sealed 55 gallon drum connected to the laznp processor. Sealed drums of inercury contaminated calcium phosphate powder and elemental mercury are stored in a segregated area awaiting shipment for retorting and distillation. - B. Non-hazardous glass and aluminum are stored in containers and transported to buyers on a regular basis. r � � I � ' � � � � �M � � � � I � � � 4. Worker Precautions: A. Workers are required to wear protective coveralls, gloves, hearing protection, and safety glasses at all times. When workin� with broken lamps or if lamps break during handling, workers are required to wear respirators. � B. Workers are required to wear work shoes or boots at all times. Work shoes, work gloves, and protective coveralls will not be worn when leaving the facility. These protective items will be left at the facility at all times. . C. Workers are not allowed in the office area while wearing work clothes or work shoes. � D. Office and sales personnel are not allowed in the YELLOW striped processing area without protective coveralls, shoe covers, hearing protection, and safety glasses. E. Workers are not allowed to eat or smoke in the facility. F. Workers are required to wash their hands and faces prior to leaving the facility. G. Soiled coveralls are stored in sealed drums for shipment for incineration. H. Two portable and one fixed eye wash stations are located adjacent to the unloading and processing areas. FACILITY EMERGEj�VCY RESPONSE TEAM (Requires annual review and revision.) The following individuals are assigned to the facility k'ire and Emergency Response Team. These personnel are familiar with the facility's emergency procedures and have received recurring training in the use of available fire fighting equipment, first aid apparatus, mercury spill containment equipment and procedures. 1. Thomas J. Slattery 2. Brian T. Anderson 3. Steven L. Remley L� Prepared by: Thomas 7. Slattery Emergency Coordinator Date: May 1, 1995 � � � � J � � � � u �J � � I� � � � � �STE AN�I�XSYS PL�I. �,1VTRnDUCTInN The following is a waste analysis plan for Environmental Light Recyclers, Tnc, fluorescent and high intensity discharge lamp (HID) recycling facility located in Fort Worth, TX. This plan provides information regarding the company's process, by-products, and procedures for handling mercury containing lamp components. Additionally, this plan defines our monitoring and testing plan to ensure compliance with state and federal requirements. The specific hazardous wastes generated at this facility are calcium chloroflorophosphate and activated carbon air filters both contaminated with mercury. A sample of calcium chloroflorophosphate powder was analyzed by Braun Intertec Laboratories in April, 1993. TCLP leachate contained 145 mg/1 of inercury. Additional samples analyzed by Braun Intretec in May, 1993 and Twin City Laboratories in JuIy, I993 indicated mercury Ievels over 500 mg/Kg under tests for total mercury. Carbon filters were anaIyzed by Braun Intertec Labs in August, 1993 after approximately 300,000 lamps had been processed. The sample contained 16,000 mg/Kg of inercury. Data supplied by the carbon filter manufacturer indicates a saturation level of 30,000 mg/Kg is achievable prior to degradation of filter efficiency. Nothing in the Environznental Light Recyclers, Inc. material separation/recycling process changes the chemical characteristics of the calcium chloroflorophosphate powder or its mercury content. Environmental Light Recyclers, Inc. will, therefore, always handle the collected powder as a hazardous waste. Removal and testing of the carbon filters will occur after each 400,000 lamps processed unless ongoing air quality monitoring indicates an increase in mercury emission above .OS mg/m3. Carbon filters removed from service will always be handled as a hazardous waste. The three benign by-products yielded by the process are glass, scrap aluminum, and other lamp metals. These materials will be removed from the facility on a six week cycle. Environmental Light Recyelers, Tnc. will conduct testing of benign materials at four week intervals to ensure mercury level safety standards are achieved and maintained prior to removing the recyclable materials from the facility. TFST METHODS All analysis is performed using approved EPA or other accepted methodologies. EPA method 245.I for total mercury is used for aII glass by-product and carbon filter evaivation. AnaIytical methods for the metals found in Test Methods for Evcrhiatijtg Solid Waste SW 8=f6, Thrrd Editiorz are used for evaluation of aluminum and other metal by-products. The Total Mercury test is used because it is a consistent method for L�l monitoring the operating perFormance of the system and meets the full intent of our Waste Analysis Plan. �MPLING P�tQCEDURFS Random samples of glass and metal by-products are taken by Environmental Light Recyclers, Inc. employees from three different glass containers and from two areas of the metals container (only one container is filled per month). Samples will be mixed and placed is sealed sample containers and delivered to laboratories for evaluation. FRE�UENCY OF TESTING Analysis of glass, aluminum, and other metals are conducted at four week intervals. Analysis of carbon filters will occur upon removal. Analysis of calcium chloroflorophosphate is conducted annually. CLOSURE PLA�I � The followin i g s the closure plan for the Environmental Light Recyclers, Inc. waste lamp � processing and recycling facility. Closure of this facility will for the most part, be accomplished through an agreement with USA Lights, a subsidiary of US Environmental, Rosedale, NIN. Steps in the closure process are as follows: � 1. Environmental Light Recyclers, Inc. will notify the Texas Natural Resource Conservation Commission (TNRCC) of its intent to close the facility. The � closure notice will be submitted in writing to the TNRCC. Closure activities will begin immediately upon submission of the closure notification. � 2. Through an existing agreement, USA Lights (see Closure Services Agreement) will complete the processing of any fluorescent tubes or high intensity discharge (I�) lamps remaining on the site. This step should take � no longer than one day because there will be only a one day accumulation of lamps on site at any time. � � � 3. USA Lights will remove and properly dispose of all remaining wastes and by-products from the facility. � 4. USA Lights will dismantle and decontaminate all process equipment. The contractor is responsible for any waste generated during the dismantling and ;-� decontamination process. Personnel conducting equipment cleaning will � adhere to all safety and health guidelines as published in the Waste Management Summary. � 5, The facility will be cleaned and wastes (boxes, trash, etc.) will be segregated for proper disposal. � 6. Once the facility has been cleaned, wipe samples from the surface of the floors, walls, and ceiling will be collected and analyzed for mercury. If nsurface sarnples show mercury contamination, the building will be again v cleaned and the cleaning wastes or by-products will be tested to determine if � they are hazardous wastes. An additional round of sampling will be conducted to determine if any mercury residue remains. � The process is designed to take the facility out of service and minimize the need for additional maintenance. The closure procedures will protect human health and the environment by removing all waste and waste residue to eliminate the possibility of a post-closure releases of any potentially hazardous waste, e. g. contaminated calcium phosphate powder. l!'� � Note: Steps 2 through 5 will be performed by USA Lights. A written agreement between Environmental Light Recyclers, Inc. and USA Lights ensure that these closure steps are completed. � � � � � � a � a � � O � a 1.1 � � U � � CERTIFICATE OF RECYCLIN� Environmental Light Recyclers hereby cert� that the following described shipment o,fMercury containing lamps was recycled in accardance with all applicrxble Federal, S�ate and County Regulations on the date indicated. i Processing Receiving Date: 05/11/96 Number: 96-1064 TTEMS �F.('EIVED AND REG'YCL.ED (,�uantitv Descri�zi�n 231 Four-foot Fluorescent Lamps 2'7 Eight-foot Fluorescent Lamps 4 "U" Bend Fluorescent Lamps Certificale Issued to: Lamps Ormed by: DRECO Companies DRECO Companies 30h44 SW Freeway 30444 SW Free�vay Rosenberg, Te:cas 77236 Rosenberg, Texas 77236 B : c�%X����,���.L� Date:05/13/96 y - - r `� . / ENVIRONMENTAL LIGHT RECYCLERS c- -���.-- 2737 Bryan Ave Forf Worth, Tezas 76104 (81'n 924-9300 "We Prct The Lights Out Safely" J �� > ' �'� ; � 3 r� r i� :� > � �: : :� > >� > 1� ::; �- � . _ ,� �� _; ��`� • - . :. :■ BILL TO DRECO P.O.- Box 3661.9 Houston, TX 77236 DESCRIPTION Recycle 4-ft lamps Recycle 8-ft lamps Recycle "U" ben lamps Transportation Sales Tax Invoic�0 DATE I INVOICE NO. 5/13/96 961064 � I REMIT TO � Environmental Light Recycler� 2737 Bryan Ave Fort Worth, TX 76104-6710 . � � ' � P.O. NO. I TERMS 01083 Net 30 � QTY RATE AMOUNT 231 0.32 73.92� 27 0.60 16.207 4 0.40 I.60 'Over 30 days - 1.50, 18% per annum late fees I 27.62 27.62� 8.25� 9.85 � . � � �a . o � - o 0 . o Tota I $12 g, 19 a � IJ � � ■,: ■ RECEIVING TICKET � � Customer Name: � �t CC J �-c'�s-�,�� � � S Customer � Address: 30 ��5/� S �v f-= ✓w�/ � a Custome��j City: K v 5�� -� �-u-e � tj Shipping � or P.O. #: d/ C��S �3 r � Q UANTITY � � � � � � C ,� C� I � � o�.�! �% ENVIRONMENTAL LIGHT �ECYCLERS 2737 Bryan Avc Fort Worth, Texas 76104 (81� 924-9300 ■ . "We Put The Lights Out Sa, f'ely" , Tx LAMP TYPE Fluorescent 4' Number: 96-�064 Generator � Name: � �� Gc� L'p.:,�,��.L �,,�� � C Generator � Address: �j y,c�/c�! 5 �� ,c� �,. �,�� Generator � I �rtY� J�c�S � �. � % � �� , I� I PICKUP � v DELIVERED CONDITION OFPACgAGING Fluorescent 6', and over Fluorescent Compacts Shielded Fluorescent, all lengths /� U Shape and Circular � High Intensity Discharge High Pressure Sodium Metal Halide Mercury Vapor # Drums Crushed Lamps Other Lamp Types O� �� �� Weight, Lbs. Other Items: � Total Units Received RECEIVED, subject to the classifications and regulations in effect on the date of the issue of this receipt, the property described above in apparent good order, except as noted (e:cact condition of contents of packages unknown). RECEIVED, subject to the terms and conditions of ELR, Inc.'s Service Agreement or Contraci for Services. All items will be processed for recvcling within 2� hours after receipt at the destination ELR, Inc. Recycling Facility as indicated in the 5ervice Agreement or Contract for Services. This is to certify that the above Custo r or Gener�tor Authorized described lamps �vere gick up gy: �. �,� y�,� or delivered as noted for recy- Date: �< EPA #: ' clin . The packages contain � �� the matenals as described and ELR, Inc. Accepted By: �- , �..� I do not contain any other materials. - � �I ENVIRONMENTAL LIGHT RECYCLERS 2737 Bryan Avc fl Fort Worth, Texas 76I04 a (81� 924-9300 "We Put Tl:e Ligltts Our Safely" 1._ :_ ,_ � :•„r Lamp Shipments Received . � � Date: C� `,—,%ic�/%� a � Customer Name Time (n Manifest/Receipt # Processing Completed � � �c �O �'�, I S t 3�� f'v`7 %�/O � �1 �I /;�� : vc� �` i ii//9� � ✓�f � {-�o� ; Sf �v�F � 5 �' 3c� ��t 5'Cc / D / S" � ,�2 : 3 a n ��// � -r/(v I , � ,� � � I I � I I I � � I I I I i i r �0 � �� � � � � �p � � i i � � � � , i i + a C� � � � ��Incidents of Lamp Breakage Exceeding 30 Lamps Time Number Vapor Reading Sumary of Action Taken Barrels Checked � , Staff Members: forLeakage � � � �a ��.� ..� ; . �L�r-�-�.....�.� a . � W � i�� � � 1� L� L!' � i'!I 0 L11 � � � t�l � � L■J LI �roclel2oo(I �e�tiures 1. Totally contained disposal system for Fluorescent and HID lamps. 2. Renders 99% of glass and metals suitable for re-use as non-hazardous raw material. 3. Captures mercury vapor and mercury contaminated components within the system. 4. 25001amp per hour capacity. S. Continuous duty air filtration system for mercury vapor and particulate collection. � 6. Vacuum pickup system for processing broken lamps. 7. Conveyor material handling system. Lamp capacity per hour Height, feet Width, feet Length, feet Motor type, primary cooled Voltage, volts Current dra�v, amps Weight, pounds Mode12000 �aecifica i n 2500 12.0 7.4 45.5 GSJ 220 28 9740 Mercury emission, atmosphere <.OS mg/m3 Mercury leachate, glass <.06 mg1L Mercury leachate, metal <.02 mg/L Cadmium leachate, glass <.02 mg/L Cadmium leachate, metal <.02 mg/L Lead leachate, glass <.08 mg/L Lead leachate, metal <.10 mg/L �l Handling and Processing Overview Spent lampa rcmoved from �erviee. Lampa storcd by genentor for pick up by EI,R or authorized h-ansporter. Lampa eouoted and gecentor iaaued numbered neeipt v I Lampa picked up by third party (electrica! contnctor, lamp supplier, jaoitorial aervice, etc.) aod storcd or immediately traoaported to II.R tacility. � � t Lamp� received at ELR proca�ing facility. Shipment In�pected for broken lamps aud pacicaging integrity during unloadiog. Containe� of brokeo lampe neighed Aud set o�ide for special haodliog; poorly packaged items handled individually to avoid brca{c�ge. � Numbercd, dated, invoice or manifeat leaued to delivery party. SLipment rcceipt entercd into tacility daily activily ►eport Lamps etorcd for delivery to ELR faeility by geoerator. � Broktn lampa handled by norken nearing rcapinton oud eollected wil6 vacuum ayriem. •---------- �--------I-------------------�--------- I------------- I I � I � Lampe rcmoved from j I Lnmps moved trom uo- � COOi910[I7 ]Od iIIIICld OO Lamps brokcn into uoi- j loading and atonge arca � tacloaed oegative air Lampa shattend by rotatiag (orm parHclra by rotnt- � to lamp proeeseing room. � prcsaure eonveyor. � �ow speed breaken. jo� eteel drum erus6er. � , � , i �---------------------� I � 1 I I I I I Material drop� ooto aetond Glaas aod pho�phor powder � feed conve or aod is traoa- � y Aluminum end enp�, iosulaton, rir acrvbbed and aeparated � ported to lhe aepantiou ned wirca are aeparated and in 6igh eapacitr romting I ehamber. �ieve. � eollected in eontniner. Recovered Matcrials � i MeWI and Alumioum eold j to metai broken ae ecrap � �_________ ________ roalerial, amelted, and i ' i rcuaed. Mercury contaminated phoa• i Mercury vapon eontinu- I IClean glass aepanted and phor powder tontained in j ouely ceptured in aetivated Glo�e �old for reuee aa y� �ollected in bulk tontainen. aealed 55 gallon drums. � carbon filtntion syetem. aggrcgate and other � I i '--------------------------------------I'------�----- commercial product+. � I Drvmn of poeder and earbon filten �2eeovered mercury eoldi I � �hipped under maoifeat for rclort �for �ommercial u�e. I I and distillation. I I I i i � I i � i � i I _ _� -.-------• NegaHve air contaicunent and filtraHon system OPERATING INF()RMATION SUMMARY 1. Process Biock Diagram 2. Equipment Operating Specifications 3. Sample Daily Facility Report 4. Sample Receiving Ticket 5. Sample Invoice 6. Sample Certi�cate of Recycling � 0 0 r,.� u L�J I� �� l� � �' � � • /.�� i�'1��11� I�ist��.11x1.���� CERTIFICATE OF 1NSTRUMENT CALIBt?ATION Calibration Status as Received: OIJT of Calibration (Data Attached) This is to certify that the Jerome 431-X Gold Film Mercury Ana]yzer , 11Q VAC, Serial Number 2190 , was factory caGbrated with standard units traceable to MST. I have inspected the operatioq calibration, and appearance of this instrument and approve it for meeting all factory specifications. • As long as a functional test is within range, accordine to the procedure outlined in the Operator's Manual, the instrument is performing corcectly. �; Approved By: r�� (�(;(n ` ,���(�— Date: 2-9-99 Factory recalibration is recommended every twelve months. Calibration Date: 2-9-99 Re-Calibration Date: 2/9/2000 Arizona Instrument certifies that the above listed instrument meets or erceeds all pubiished specifications and has been calibrated usinj standards whose accuracy are traceable to the NATIONAL INSTITUTE OF STANDARDS TECHNOLOGY within the limitations of the Institute's calibration services, or have been derived from accepted values of natural physical constants, or have been derived by the ratio type of self-calibration techniques. Arizona Instrument has reviewed MIL STD 45662A and believes to comply. nDISCLAIlb1ER: Any unautborized adjustments, removal or breakine of QC seals, or other customer �J modifications on your Jerome Analyzer WII,L VOID this factory calibration certification. Because any of the above acts could affect the calibration and readings of the instrument, this certificate will no lon�er be a valid and, further, Arizona Instrument Corporation WII.,L NOT be responsible for any liabilities created as a result of using the insuument after such adjustments, seal removal, or modifications. I�I 11 � � 5J16-0017 Rev B � Page 1 of 1 Specific adjustments detailed in the User's Manual may be performed accordino to the directions, and within the limits, set by the manual. Factory calibcations are recommended at least yearly. 4114 East u ood Suert PhoenLe AZ 8>0-�0-19i1 USA (6021 �i�0-l�+1-� F�� (60'_) �i'U-1Fti5 � TT'I LAB# 071195-�046 � '�GE: THREE OUALITY CONTROL REPORTS ANALYSIS: MERCURY ANALYST : HP DATE : 11/16/95 � DATE RECEIVED:11/11/95 DATE REPORTED: I1/16/9S � . � � � METHOD: EPA 245.1 � DUPLICATE DEVIATION : 2 %a D SPIKE RECOVERY: 91 % Q � � � � a � � Q a . o 0 0 a 0 � � � � � � � a a a � a a 0 � a 0 a 0 PROJECT NAME: N/A PROJECT NO: N/A PAGE: TWO SAMPLE DE.SCRIP"ITON Crushed �Lamp Glass Crushed Lamp Glass Aluminum Ends DATE RECEIVED:11/11/95 DATE REPORTED: 11/16/95 TTI L.AB NO: 071195-046 ANALYST: HP TABLE 1 SPLP 5ILVER EPA DETECTION METHOD I.IMIT NUMBER (mg/L) � � 245.1 0.0002 245.1 0.0002 245.1 0.0002 SAMPLE RESULTS (mg/L) 0.002 0.006 0.02 ������ Dr. Meera Neb, Ph.D. Lab Director Y.,�Yx• 5.",�5` yy�{r'�.: ',f' t=`�,�.Y �ti TOP TECH INTERNATIONAL Certified Environmental Testing Services TEST REPORT TTI Lab No: 071I95-046 ENVIRONMENTAL LIGHT RECYCI,FRS 2737 Bryan Avenue Fort Worth, Texas 76104 Attention: Mr. Remley. OBJEC'ITVE: VISUAL OBSERVATTON Customer I.D. : ENV. LIGHT P.O. No. : Verbal Date Collected: 11/06/95 Date Received : 11/11/95 Date Reported : 11 / 16/95 A total of three samples were received for the analysis of TCLP Mercury. The samples were received in glass containers marked: 1. Crushed Lamp Glass 2. Crushed Lamp Glass 3. Aluminum Ends TEST RFSiJI..TS: The as-is-received samples were suitably preserved and prepared as per EPA approved methodology. The determinations were carried out utilizinQ EPA approved methods. The [est results are tabulated in the attached table. Enclosure: Jvt�.�.�J4'�, Dr. Meera Neb, Ph.D. Lab Director .� � � I� 2205 V�1. Division. nA•; • Ariington. Texas 76072 Phone (817)861 •5322 • Fax: (817}861-5'22 L�l I�l' � L�J � �� � � � � L�J � � � L�'J � � larrunt Cour,ty, Page 2 Environmental Ligh� Recycler�, Incorporated COI�2�TS : This inv�stigation was conducted in resaonse to a Texas Industrial Expansian notification an� to a notification letter ;ahich was re�eived by the Texas Natural Resource Ccnservation Cammission Region (xNRCC) 4 Office on Ma�� 4. 1995, authorizing Environmental Lig:-it Recyclers, Inc. (ELRI) to operate their fluorescent light recycling facility und�r Standard Exemptions {SX) 106 and 118. � � The s�riter arrive�i at the facility at 10:30 a.m. on Wednesday, January 24, 19?5. t�o escessive visible e:nissions were noted. Mr. Ste�re Remley; Pres=det�t� and ;ir. Thomas Slatter��, Vice President, were contacted and apprx�ed of the nature of the investigati�n. �A tour of the facilitp was conduct�3. Mr. REmley stated that used fluoresc�nt la�rnvs are considered hazaxdous waste, ct��e tc �he mercury/calcium phosphate vapar content inside the lamps and tl:at ELRI purc'r.ased a Resouxce Tech Inc. Modal (RTIM) 2000 to rec�cle these fiuorescent laraps. Tlie F.TI2� 2000 is an entirely closed machine syste�n which captures the mercury/calciun: phosphate vapor and it separates the glass, aiumir.un, and nercury/calcium phosphate vapor. The process is as folloas: fluorescent lamps are loaded onto a conveyor belt which leads to the Breaker, the lamNs fall into the Brea�er and break, �he broken fluorescent lamps are taken to the rotating trommel via a conveyor belt, and the tromme? separates the g2ass, aluminum, and thz me�cury/calcium phosphate vapor. A vacaum is used to collect th� mercury/calcitun phosphate vapor £rom the Breaker, the inlei to the trommel, and the space within the trammel. The mercury/calcium phcspnate vapor whic:� is collected by the vac+�um passec through nine cylir.drical filzers, t�ro Hiah Efiiciency Particulate (HEPA) filters, and a 55 aullon ��harcoal filter before it is collected by three 55 gallon dru�s. The alur�inum ends and the glass zrom �he fluorzscent lamps are coll�cted in cardboard boxes. All of the coilected material is properly shipped to oth�r busin��,�es and is used as a recycled product. The RTIM 2000 is located in an enc?ossd zoom with a closed ventilation system and with a controlled room temperature oL 72°F because nercury vaporizes at 75'F, and it has a capture efficiency oz 99.95%. TtYe floor of ti�,e raom was also sealed to prevent any possibl� contaminaticn. Mr. R�:niey �aas iniormed that nc er.cessive visible e:�issions aere not�d 3nd that the aperation of the P,TIM 2000 is in apparent c�mpliance with the �s� conditions o* S;� 106 and SX 118. Mr. Re�ley requested a copy af this investiaation report. cECOi�'.E;71� YTIO??8 : 1. Mai:�tain under nermai surveillar.c�. 2. Mail a copy ot this report to Mr. Remley. L! m �ate ot I;�vestication: Investivaticn No: COY��'ANY INFO�MAT�O�I: ' Company Name: � Account P7o . : Location: � Mailing Address: i4gr. Name: Title. Phone No. Jurisdiction: . Account Status: Account Size: / I�iE�TIGATIGN D11TA: Gontact Name: Tiile: - Phone No: VIOLATIONS: Ru 1 e N�`mber COMPLAINTS: �,��T '_is�'b�> PEFu'fITS : : .P�rr�it No. SAMPLING: T��x+e of Sam� Investigar.or: ApprovF•3 by : DaLe. 1/24/96 067093A County: Porta�.le : Type: � arrant Tio TIE/EY. � Environmental Light Recyclers, Inc. . TA-2865-G, ' � 2737 Bryan Avenue Fort Worth, Texas 76104 . • Same Steven L.;Remley ' President 817/924-?300 Oa4 . " IA ' Thomas J.� Slattery Vice President S an;e �- .� 0 '' •�._ � � �! ;nmen S Cenducted a TIE/E� site inspec�ion. No excessivP visible emissions were no�ed. Facilit•� is in apparent compliance with the conditions of SXs 106 and 113. y / /� 'i v ,✓1 �✓ � �� � , � 1 .e ��,�,-; 1 �,� ;;�1s'�+�:ty.•: .,-�� � �� � r � � a � a a a � a a 0 D a a a 0 0 a .� a Environmental Light Recyclers Solid Waste Registration Number 83330 Page -3- December 7, 1995 . Cardboard Boxes and Packing Tnserts - Nonhazardous packing materials are recycled by the facility through reuse of the materials for their intended use. All facility personnel appeared familiar with the �recycling process. At the time of the inspection the facility appeared to be in compliance with the state industrial and hazardous waste regulations. ,� , S1ariP.Ll .0 ""�'�"' �Ul�� !/�yv�� b • � S te� e 7oh s� �n � pproved Environmental Light Recyclers Solid Waste Registration Number 83330 Page -2- December 7, 1995 During processing, the area which houses the system is closed off from the remainder of the facility. 1fie room is cooled by a self-contained air conditioning unit. The circulating air in the room and in the unit is recirculated into the system and then filtered prior to exiting the facility. According to Mr. Remley, the facility measures the air in the room at the beginning and end. qf each day to deternune the mercury levels. The fluorescent lamps are loaded onto a conveyer belt which moves them into the crusher chamber of the system where they are imploded. HID lamps and broken fluorescent lamps are introduced directly into the crusher chamber. Once imploded, mercury vapor released is captured. The processing system separates the glass and metal components from the mercury vapor and calcium phosphate powder through air and sieve filter separation. The system contains a multi-filtration system through which the mercury vapor is filtered. Once separated, the light bulb components are collected by containers. The powder is collected in a closed, attached 55- gallon drum. The glass and aluminum ends are collected in large cardboard boxes. The facility analyzed the glass and aluminum ends for mercury content. Thre crushed glass analysis reported a toxicity characteristic leaching procedure (TCLP) mercury level of 0.002 mg/L and 0.006 mg/L. The aluminum ends analysis reported a TCLP mercury level of 0.02 mg/L. Waste Description: 0001319H - Calcium phosphate powder. Powder is recycled for mercury recovery at NSSI in Deer Park, Texas. SURROUIVDTNG LAND USE The facility is locatecl in an area of industrial use in Tarrant County. The area is located in segment 0828 of the Trinity River Basin. The Sycamore Creek, a tributary of the Trinity River, is located approximateiy 1..375 miies easi of tne iacility. ADDITIONAL INFORMATION The facili�y generates and manages the following non-hazardous recyclable materials: Glass fragments - Facility transports the recyclable glass fragments to Strategic Materials in Midlothian for recycling. The classification of this material is pending analytical results. Metal end caps - Facility transports recyclable end caps to Gachman Brothers Metal Recycling in Fort Worth. The classification of this material is pending analytical results. � Tezas Natural Resource Conservatian �ommission . (iv(��u1�Fr�:�cF;`cox��iutis � � To: FILES Date: December 7, 1995 L�J � l�J �J I� � L�J � � � E! I � � ��� From: Ernest Heyer Field Operations Division Peggy Newberry, IHW Liaison Field Operations Division Stephanie Johnson, Environmental Investigator; Region 4 Duncanville Office � Subject: Environmental Light Recyclers Fort Worth, Tanasit County, Texas SWR # 83330, EPA ID # TXR000004119 State Fee Bill Inspection, Conducted November 7, 1995 INTRODUCTION On November 7, 1995, the writer, accompanied by Sam Barrett of the Re�ion 4 Office contacted Thomas 7. Slattery, Vice-President; Brian T. Anderson, Director of Facility Development; and Steven L. Remley, President, all of Environmental Light Recyclers conduct a State Fee Bill Inspection of the referenced facility located at 2737 Bryan Avenue, Fort Worth, Texas. GENERAL FACILITY AND WASTE PROCE5S INFORM�iTION Environmental Light Recyclers is a mercury containing Iamp recycler. The facility accepts fluorescent lights and high-intensity discharge' (HID) lamps. The facility consists of a warehouse and an office area. The processing system used to process the lamps is located in the north side of the warehouse. The north side of the warehouse can be closed from the remainder of the warehouse during processing. Incoming lamps are unloaded through an entrance on the west wall of the processing area. The incoming lamps are stored in the southwest wall of the processing area prior to recycling, According to Mr. Slattery, lamps are normally processed within a 24-hour period from the time of receipt. The south portion of the warehouse, which is separated from the processing area by a wall, is used for storage of recyclable materials which exit processing system. These materials are stored on-site prior to shipment to a facility off-site for subsequent recycling. The NOR reflects that the is a small quantity generator, a transporter of their own wastes and a atiansporter "for hire" for hazardous and nonhazardous industrial wastes (Class 1, Class 2 and Class 3). � a 0 0 Environmental Light Recyciers, Inc. page 3 Results: The air sampling result summary is presented below in Table 1. The analytical laboratory report and air sampling definitions may be found in Appendix A of this report. The noise monitoring summary is compiled in Table 2. The noise monitoring report, definiiions, and hearing protection guidelines may be found in Appendix B of this report. , TABLE h � Air Sampling Summary < t a ,. { < s ? ,� ::Employee : ' Sample Sample �ample � � �ACGIH TLV� ,,. . , . ,. :name ` �� R nur�ber analyte j results� > (mg/m3),. r , . , . .: ,; ..; . .. ,. • t . . , . . ... ,�. . .:. ..,• • ' j. . � . , . . , , ,:. f ; '(r�g/m3) . . :;, , .; . . r :....::. ::. :::. . .. ' ... . .:;.. . . Grady Hallum Tom Slattery � EL - 1 mercury � 0.0083 � 0.025 , I EL - 2 I 0.020 I TABLE 2 Noise Monitoring Summary :�mplayee' Time Lav ` f ; � < ..: � ;name > ...:. .> � :.,. :: , ;f; ..: .,...� :�hours minutes..; . . . � .:. . �. .,.,. ...i.,. :.. I Grady Hallum 4:14 Tom Slattery 4:18 :. � :. � .. N P i 4 '�... ' ��O TWA , 8 hourw % �; . ,' . . . , '��: . ., :dose :(SO���db)'. �. 81.7 29.72 81.5 29.09 The sampling results reflect conditions present on the day of the survey. The survey was conducted to estimate work exposures and not to determine compfiance or non- compliance with legal standards. Changes in personnel, .equipment or operations may impact results. Should changes occur, the process should be re-evaluated. � l� I� � I� � �' � f�l I �' u L�J ,I�J � Environmental Light Recyclers, Inc. page 2 At the end of each workday, the employees use a High Efficiency Particulate Absolute (HEPA) vacuum to clean the work area. Once per week, the processing area is mopped with an amalgam solution. This solution bonds with the mercury contaminated dust that may be present. The temperature in ihe processing area is kept below 72 degrees Fahrenheit to help keep mercury vapor formation low. � Employees wear Tyvek disposable suits, safety glasses, 3M brand half-face with organic vapor oartridges and HEPA pre-filters, work gloves, rubber boots and foam insert ear plugs. The ear plugs are Ear Pura Fit brand that are assigned wiih a noise reduction rating of 29 by the manufacturer. It must be noted that if processing time increases, eniployee exposure should be anticipated to increase as well. The current survey was for a processing period of just over 4 hours. Noise levels were recorded at levels around 86 decibels during that time. The mercury concentration measured on Tom Slattery was just under the ACGIH-TLV of 0.025 mg/m3, however, the current respiratory protection being properly worn should provide a protection factor of 10. This would allow an estimated employee exposure of 0.002 mg/m3 to be calculated, which is well below the TLV. Should processing periods increase to the majority of the work day (greater than 6 hours) or other potential exposure situations present themselves, the industrial hygiene survey should be repeated. Air Monitorina Two of the three processing employees were equipped with Gilian brand Gil Air air sampling pumps fitted with hopcalite sorbent tubes to monitor mercury vapor exposure. The samples were started just prior to lamp processing and collected when the employees finisl�ed housekeeping duties. The pumps were pre and post sampling calibrated for accuracy. The insured uses a Jerome brand mercury vapor analyzer in the processing area to periodically measure mercury vapor concentrations. The measurements observed were well below 0.025 mg/m3. Noise Monitorina: Noise monitoring was conducted on two � Metrosonic brand personal noise dosimeters calibrated for accuracy. I�I � L of the three processing employees using , The dosimeters were pre and post sampling The time-weighted average is used for this survey to estimate the employees' 8 hour noise exposure. The employees' exposure to noise for the remaining portion of the day was expected to be below 85 decibels as once processing is completed, the employees complete paperwork or drive to contract location to pick up a load. � fndustria{ Hygiene Report Loss Prevention Department-Dailas Texas Workers' Compensation Insurance Fund Environmental Light Recyclers, Inc. 2737 Bryan Street Ft. Worth, Texas 76104 TSF 0013165200 Summary: #110195.r1k At the request ofi the policyholder, an Industrial Hygiene survey was conducted at the above referenced facilit}r on October 18, 1995. The survey focused on personal noise monitoring and air sampling for mercury vapor on two lamp processing employees. The air samples were within the ACGIH-TLV of 0.025 mg/m3 for mercury. The noise monitoring results were below the OSHA Action Level of 85 decibels and PEL of 90 decibels for an 8 hour time-weighted average. No recommendations are being submitted as a result of this survey Discussion: Environmental Light Recyclers, Inc., provides fluorescent light recycling services. The fluorescent lights contain mercury, aluminum, glass and plastic components. The insured utilizes a Resource Technology model 2000 lamp processor to receiv,e the lamps on a conveyor, crush them and sort the different articles noted above. The unit is maintained under negative air pressure to contain the mercury containing du'st and vapor which is released when the lamps are broken. The unit has a series of 9 treated filters to remove the mercury contamination. The glass, aluminum and plastic debris will be tested around once per month to document the lack of hazardous elements and recycled. Three employees were assigned to the processing area. On the day of the survey, the company had 5,500 lamps to process. The lamps were packaged 5Q to a box. An electric forklift was used to transport a pall�t of 6 boxes to a lift which is elevated to the conveyor height. Two employees manually unloaded the lamps onto the conveyor belt. The third employee operated the forklift and monitored the unit performance. � � L�J ,1 � Texas Workers' � Compensation lnsurance Fund November 1, 1995 Mr. Steve Remiey � Environmental Light Recyclers, inc. 2737 Bryan Street Ft. Worth, Texas 76104 IJ L' � � L�l � �' � � � IJ �' � RE: industriaf Hygiene Report TSF 001316520Q � Dear Mr. Remley: Dallas Regional OfficE 7924 Brookriver Drive, Suite 35C Daflas, Texas 75247-d92C (214) b89-840C FAX (214) 689-8� Enclosed please find the Industria! Hygiene report compiled for the survey performed at " your fiacility on October 18, 1995. The survey focused on personal noise monitoring and air sampling for mercury vapor in the lamp processing area. The �ir sample results were below the current Threshold Limit Value (TLV) of 0.025 milligrams per cubic meter (mg/m3). The noise monitoring results were below the Occupational Safety and Health Administration's (OSHA) Action Level of 85 decibels and PEL of 90 decibels for an 8 hour time-weighted average. As a result of this survey, no recommendations are being submitted. Should you have any questions concerning this report or if we may be of further assistance to you, please do not hesitate to contact me directly at 214-689-8410. It is always a pleasure to provide Industrial Hygiene services for the clients of Texas Workers' Compensation Insurance Fund. Ver� tru{y yours,, . , � ., �� �jr-� y��t"`r .�� . �u :�t��c-- !` � ' Rhanda L. Kauffman Senior Industrial Hygienist cc: Holmes, Murphy, & Associates of Texas, Inc. Attention: Lee McConnell 5949 Snerry Lane #902 Dallas, Texas 75225-6521 l�' EXECUTNE SUMMARY PACE Inc�r�or�ted wGs contr�cted by USA Lights to pe�orm partic�i�;e �t1d merc:.�ry emiss�ons testing on the Giass Proc�ssor Fiiter System at the USA Lights f�c;iity iocated in St� Pau1, Minnesota This s�ries of tests was pe;�rormed vn August 23, 1994. The results are summ�rized in the failowinB ta�le: Test Resuits Summary � Iniet 2�0� 200 71 4utlet 400' 400 80 3.7 Volumetric Ficw Rate ,,. AC�'�1 DSCF�r1 Tempe�ature (°F) Maistur� Ccntent (°�a v!v) Partic.:late Ernissions mgIDSCM LB/HR `�� 1.888 o.00� � 0.000051 o.000c0007 Mercury Removal Err�ciency cc.og� I#J � � ■� � ■ J ,�l � .. � �� � � � u � � � � � � �� c�,�„ a- e o T M[ � S S U R� M C: � T 1 7�_''� RESULTS OF THE AUGUST 23, 13d4 PARTICULATE AND ME.RCURY E3v11SS1C?N ENGiNE�RiNG TE�T �N iHE Gi_.o,SS PRt?CESSaR FiLT""t.� SYST't�'1i1 AT THE USA LIGHTS �ACILITY l.4CATE� IN ST. PAUL, MINNESOTA Pre��red For. Mr. Ma�c Ediund USA Lights Pre�ared By: PACE, Incorporated 171 Q Douglas Dnve North Golden Valley, Minnesota 5�422 PACE Project 1Va.: Q40824.d01 Report Date: QCocer 12, 19o4 Fie?d sampiing was pe�formed by me and personne! under my direci supervision. -, �> /%7 -�% �/� Thomas A � Kuchinski �'" Proje� Fieid Supervisor � All s2mpiing, 2nalysis and c�ta reduciion were performed by PAC�, (ncorporated undet my supesvision. � ��� � "�'�_. .��, u �� CUft1S i'�. StaC.�C Supervisor, Ai� Sampling Sec:ion 0 Table cf Contents � ExecLtive Summary Intraductian Resufts Summary Tabies �-d R�sults of Iniet Dete�ninations Tabfes 5-9 Results of Outlet De:erminations Proc�ss Descr;ption , Test Pracn�ures Summary Figure 1 Test Port Location Schernatic Appe:�dix A Fie!d Data She�ts and Notes A�pendix B L.aboratory Data and Reports � Appe�dix C Caiculation Eq�ations and Repo�t Nomencf�ture Appendix D Qu2lity Assuranc� Data Appendix E Proc�sslSoures Information P2ae 1 2 3 5 10 15 �s 18 19 20 21 22 23 , � � a � FACILITY OPERATIONS STANDARDS. � 1. Mercury Emission Test Results � 2. Occupational Fieaith and mercury Leachate Test Results � 3. TNRCC Site Visit and Inspection Report . 4. Mercury Monitor Calibration Data a a . o 0 a 0 . o a _ -o 0 � �o 0 �� a � � � � � � � � � � � � � a 0 0 a 0 0 1. EMPLOYEE TRAI�IING SUMMARY Hazard Communications Training Certificates 2. Introductory Training Program 3. Sample Training Documentation Report � � ' �# � f . ,ti �* - "" ' .� � . �, . .;.�� : :� _ -� � �.; � , :s .• t. • '�.'. ' ' �: Y• ' '• -� lYss' ►�h N�� �,� � �. ✓. , .. ��'�J : �/ �i��.% . �' ' ;,�� �+ �'.i ' ":'e. �'i �;i�''J .. � Y.. . � . I.�� y • �� � ~"ry i ; � •i �� ��'_•�`' �:.�, �:��';; ;.� ,�: _,,{ .. `�::: , �� �t` �y� � �..:"' - - � � �� ;.'�:.`i:�� '�.; � .. .:� - � �.��.. �:: s �� ',. ,1� ��/.'-.: S � r'`. ,'''• ' r J '.'�".. `��.'�Y..i. �'' t �,. � 'i � ,n . �'• ' i � � . ����S;.�t. � �Z 4,4 , ! .. K; d�� � G �: �: �.�..��• - ' . � � �r .r x, 6 - r r. l � r i�if ". n � .ww�+ ` � 4 [� 1 `...'}�` ;}^. f Jr♦ ',: .� •f, t ri�. hi5r S�� `...{ f� i'i , � 7+� 'L r•� 1'.w� .i � t � t: /��I/ r 1 'A _ �� '"� f _ -3I 1(- I �� ;.•�,� r.'.� � � . . '` 4 r t . "" _ . . Y. t . . '- �:. . � _ ` �' � � _ :' ' , 1 . ..; _ . . . - �_"' '�w '` �: ' ! . d' .. , r� � 1 � `� I � r•l � :;� �i: ��.. r� . � :;....�, Y _ � J I�.:.� y. :, i �.�.�..l� f ' ��'!. . _� �,- :;i'! �r!!T.?q�s . � .. =�^ .__ , '{� �`:i� ; � q,�,i ;�r: � ��t C� C� C� I� L� C7 �7 �7 �;I�C] .,�� .L-1... G� C� C7 � � L� C�J '�`II � �l�I'I` I� 'I' � � A'� I��� �� � �`�" � -� � Certifiee thnt 0 ('1�? 'i'llfl�.lnS .T . ;(.�iTT�RY e r T�� hae eatisEactorily completed /`` �-j; �;�,.' : ;� �'`� i ..` -�. ti1ANAGING COMPLI!ANCE� 1VIT}� OS}tA S�\` ` ••!,'� � ---.'... ,°_ � ' , /.�•!�' r �'� �.� '` M1l!''"� " /'�'� ' S�'1 1�.r1-'•, i�'.,1( { .!-✓, and in tes�imony�wi�ereof�we do confer..�his certificate �...� :l ,.: , ,�.' I I =--�' preeented at.Fort_T�t�clter,:Alnbama � ,r .�}. .._ , , ; � �x�'{� �,�: `'�, '�ff�f�---._._ � '�� .���� �.. k- � ��} ~ << :;:, ,��, � ,,;,. ` Y�;; i���,. . ����.: f��L L� .._-�y - -^� ',.t���?' l� ��jl �� '��:fr - �_��1��; � 10 JULY 1�87 � . , , � .,, _ .�-„ , � ..., 'r�� Ila ' A. E. Hervey, Jr. _ — Colonel, Aviaiion U.tl. �1Il� I SAFET�C�E�tf13 Commanding � LJ O D u � � � � a � a 0 a a d � a Q ENVIRONNIENTAL LIGHT RECYCLERS 2737 Brti•an A�'c Fort Worth, Tesas 7G10-t (si�) sa�-ss2r "We Put The Liglits Or�t Safely" ZNTRODUCTOR�' TRA.Y�,'ING PROGRA�I Fort Worth F�tcility 2737 Bryan Avenue `•■ :� � � u � � � � L�! � Mana�ement Plan ()i�jective. The objective of Environmental Li�ht Recyclers, Inc. and this mana�ement summary is to take every possible precaution to ensure that employees of the company and the environment as a whole are absolutely protected from potential contamination from by-products produced in this facility. This objective can be best accomplished by attention and adherence to the procedures hereafter described and those contained in the company's employee training materials. Maxerial Handling The principal hazard mana�ed at this facility is an on goin� one involvin�? broken lamps. When a lamp breaks, mercury vapor is released. The quantity of vapor increases in direct proportion to the number of lamps broken. The more lamps t}�at are bro�:en, the greater the hazard involved. As a practical matter, lamps are often received in broken condition or are broken in the course of handlin�,; at tl�e plant. The follo�vin�? identification and breakaae precautions will be used for all incomin�T shipments: 1. Incomin� containers are � containin� broken bulbs ar workers wearinQ respirators. � inspected for breaka`>e. Those identified as � marked, wei`�hed, set aside, and opened bti• 2. Crates and other larQe containers are inspected for damay1e prior to unloadin�> 3. Cartons of lamps on pallets are inspected for proper balance to pre�•ent � tippinQ. If proper loading and balance can not be achieved, unloadin�> of the pallet will be accomplished one carton or container at a time. � I� 4. Lamps broken during handling are immediately collected usin� the processin`7 machine's inte�ral vacuum collection system. � The principa] rules for handling broken lamps are: 1. Protect the workers. C 2. Contain the vapors. 3. Collect materials. �I C �', �J � Specific safeguards to protect workers handling broken lamps are as follows: 1. Workers are required to wear protective coveralls, gloves, hearin� Q protection and safety glasses at all times. These items will not be removed from the facility. �1 � �I l�Jl � � 0 �'� ,� � LJ C� �I [I �' 2. When worl:ing with a quantity of broken lamps, workers are required to wear respirators. 3. Workers are not allowed in the office while wearing work clothes. This prevents mercury from beina transported into this area where it can inadvertently contaminate unprotected and untrained workers. 4. Office and sales personnel are not allowed in the YELLOtiV striped areas without protective equipment. 5. Workers are not allowed to eat or smoke in the facility. hev Point About l�lercury "Don't breath it, eat it, or share it." Specific procedures for containment of inercury vapors are as follows: 1. The KEY procedure is to avoid lamp breaka�?e by careful handlin`l. 2. Identify, seal, and mark containers �vith broken lamps for special handfin`J. 3. Use calcium polysulfide wettin� solution on spilled lamp materials to inllibit vaporization. 4. Keep machine room doors and facility doors closed at all times. 5. Clean floors with trisodium phosphate solution as needed. 6. Mark and Seal all drums of collected phosphate powder. 7. Monitor vacuum system exhaust levels to detect system malfunctions. Ke�v P�int About Containment. "If it`s bro�:en, �t's dangerous." fJ � r � � � 1 I I � � � � � � �' � � � � Monthly Trainin� R€Rort I, have attended Environmental Light Recyclers, Inc. training sessions and have an undrestandin� of the following subjects: 1. Operaton of Jerome Mercury Monitor 2. Handling shipments of broken lamps 3. Handling mercury spills 4. Use of inercury vapor retarding chemical 5. Use of Personal Protective Equipment . 6. Disposal of Personal Protective Equipment 7. Proper hazardous waste labeling 8. Proper hazardous waste storaQe 9. No smokinQ requirements 10. Respiratory protection 1 l. Proper respiratory protection 12. R.T.K. (mercury, lead, cadmium) 13. Emeraency Procedures Trainee Signature Instructor SiQnature Date Date � � ' � ' � 1 I � � � � � � I I � � � 3.9 EXPERIENCE RECORD Contractor shall submit a report that reflects the experience of the firm and its individual employees and officers in work of both the same nature and magnitude as that of this project. Such experience must be on projects that were completed not more than five (5) years prior to the date that the proposals are due. The report shall include project title and year completed plus the project cost and the names, title, address, and phone number of principal person for whom the project was accomplished. INCLUDE A COPY OF THE REPORT FOLLOWING THIS PAGE BOUND WITHIN THE PROPOSAL PACKAGE 3-3 � � ■� . I_ 1 ►� \_ ENVIRONMENTAL 2737 Bryan Ave ■ . � L�J LJ C l�Jl C�i � � LIGHT Fort Worth, Texas 76104 RECYCLERS (817) 924-9300 "We Put The Lights Out Safely" ,REFERENCE� Project 1: TrizecHahn Office Properties, Houston, Texas Scope: Environmental Light Recyclers, Inc. is currently recycling all fluorescent lamps and ballasts, PCB and Non-PCB, generated through retro-fit of seven major high-rise office buildings located in downtown Houston, TX. ELR is contracted directly to ENERSHOP, a subsidiary of Central and Southwest Services to provide all recycling and hazardous waste transportation services for the project. The project began during November, 1998 and is scheduled for completion in March, 2000. The project requires weekly pickup of materials from various work sites. The total project will require recycling of nearly 200,000 fluorescent lamps and 600,000 pounds of PCB and Non-PCB Ballasts. Budget for the recycling portion of the project is estimated at $101,000.00. Point of Contact: � l�l � Mr. Dan Wilson 1200 Smith, Ste. 2660 Houston, Texas 77002 (713)654-0745 Project 2: Baylor University, Waco, Texas Scope: Environmental Light Recyclers, Inc. provided lamp and ballast recycling � services as the sub-contractor for CES/Way International for the lighting retro-fit project for the Baylor University Waco, Texas campus. The project involved weekly pickup of a nearly 80,000 fluorescent lamps and nearly 25,000 pounds of PCB and Non-PCB ballasts. The project took five months beginning April, 1998 and concluding October, 1998. �'otal value of the recycling operation was $75,000.00. u LI l!1 Point of Contact: Mr. William McNair P. O. Box 97068 Waco, Texas 76798 (254) 710-4586 � � � I I � � � � � � � � M' I � � I ��i � Project 3: Tulsa School District, Tulsa, Oklahoma Scope: Environmental Light Recyclers, Inc. has been subcontracted by TechLite Applied Sciences of Tulsa, OK for fluorescent Lamp and ballast recycling services to support the lighting retro-fit project for the Tulsa, Oklahoma School District. The project has been on-going since 1997 and is due to conclude this fall. To date, ELR has processed over 120,000 lamps and 250,000 pounds of PCB and Non-PCB lighting ballast generated from retro-fit of 80 schools in the Tulsa area. The project budget for recycling is in excess for $150,000. Point of Contact: Mr. Mark Galvin TechLite Applied Sciences 6106 East 32nd Place, Ste. 101 Tulsa, Oklahoma 74135 (918) 664-1441 L.! �' C� 0 I� LJ L�J LJ � L � � L ��� � �� � a �• An Environmental Technologies Company � �� ��.���r � ��s�o�.� ���_ c�� PCB, DEH�' & NON-PCB BAJLL,�.STS � PCIg 7['RANSFOR1VxERS &. C.A�'A,CYTO�S PCB OIL, SOYi, .P�,.ND DEIBRIS � Fi,iJORESCEI�T &. I�[ID I,.A�PS - ALICALINE � N�-C.A,D BA.TTERIES a � i� � 0 � 0 ST,A.TEME�T'T 0 OF � QYJ.A.L�FIC,A.TxONS �� � �' C'�� C! � C � C�l C C� � � Section � I�l u � � �. a�te v� �.t��.r�iYr� Page Toyic BACKGROUND : 1-12 � �.: � � .. :: ,', ` � - . z 3-4 5 6 7 8 9-10 11 12, 21 22 23 24 ' FAC�LITY �13:20 ` a I!I I■1 � � L�J � ,� L�I �J � L� 13 14 15 16-17 18-19 20 TIZAINING ���• ' � i .�:21=24 � -x� � � , , K.. , 25 26 27 28 29 Fact Slleet History and Experience Resumes Organizational Chart Network Map Partial Customer List Customer References Project Management References EVTC Information Insurance C�rtificates Site History and Location Facility Description Processing Equipment Floor Safety Equipment Partial Audit List Employee Health and Sa£ety Plan Hazard Communication Program Emergency Response Plan OSHA Training Federal az�d State Permit TSCA Permit . Inspections and Compliance Closure Plan Regulatory Contacts e m LJ IJ � Section Pa�e . To�ic � • 1, 30 Transportation and Packaging 31 Transportation Subcontractors � 32-34 Process Flow Charts 35 Laboratory Testing � 36-37 Reclamation 38 PCB Disposal Outlets 39 Material Tracking System a 40 Sample Material Profile Label 41 Sample CRD L!� u � L�J � � L�I u � � LJ LJ L�J � a � OSERVICES: a � u C'I [II L�J I�� ,� � � � Recycling and disposal of PCB, DEHP and non-PCB ballasts, fluorescent and HID lamps, PCB transformers, oils, and related PCB wastes. Containers, transportation, and complete documentation are provided for all services. MARKET SERVED: North America, serviced by a network of 15 nationwide sales and administrative offices and several processing and storage facilities. PROCESSING 13, 500 sq. ft. facility in Bronx, NY processing up to 10,000 ballasts per day (one ballast FACILITIES: every 9 seconds, 24 hours per day). Affiliated lamp and PCB waste processing facilities located throughout the United States. PROCESS: Hazardous components (PCB, DEHP) are removed, segregated, and shipped for disposal/ destruction at an EPA approved facility. Uncontaminated components (glass, aluminum, copper, steel) are reclaimed for recycling. MATERIAL Computerized material tracking systems ensures a permanent record of proper disposal. TRACI<ING: Full Circle provides all necessary documentation, from unique coded drum labels to Certificates of Recycling and Disposal. . CUSTOMERS: PUBLIC�TIONS: ENVIRONMENTAL AUDITS: Over 2,000 customers, including building owners, lighting contractors, Foriune 500 companies, utilities, hospitals, universities, and government facilities. Over 150 speeches given and nearly 100 articles published on ballast recycling. Over 250 inspections and approvals by customers. LIABILI'TY COVERAGE: $5 million in General Liability and $5 million in Pollution Liability FiNANCIAL STABILITY: Publically held company traded on NASDAQ exchange under the symbol EVTC. Credit line of thirteen million dollars. Over $100,000 in closure funding. PERMITS: EPA-approved as a Commercial Storer of PCB Waste over 500 gallons, and for an � Alternative Disposal Method for Ballast Recycling. All lamp and PCB waste processing facilities are fully permitted. Full Circle has never had any violations, citations, or fines. � US EPA ID #: � For more ir� � �,��� �at.fu.11e . �t . - ��' .Y � ��' Printed on � Recycled Paper ��� ������ � ��e A�i E�iviro�iii�eyltr�l Teclr�iologies Co»cp�c�iJ Recycl�ix�g ax�c� .Dis�osal Fact �1�eet NYD 986 980 233 NY,S DEC# NYN 200 000 044 r service by phone atk(800) 775= �"�. .. . . ,�`;w�� ,°��. ��,�_�.�� : ��,�'}� �� � F�'` ;; �ti. ��, �._., + � .�� :�<. _ ""�� Ari Erivirofir»e�itnl Teeltrtologies Cof�ipnf�J O � u Partial C�xsto�e�r List AETC American Express American Red Cross Ameritech Ames Amoco Amtech Lighting Amway A-TEC Recycling Bank of America Bank of Boston Bechtel Benjamin Moore Paints Blue Cross Blue Shield Boston Edison Boston Public Schools Boston University Bristol Myers Brooks AFB Brown University Chemical Bank Chemical Waste Mgmt. Cincinatti Bell City of Birmingham City of Phoenix City of San Francisco Con Edison Consumers Power Cornell University Corning Glass Des Moines Public Schools Duke Power Eastman Kodak Empire State Building Federal Aviation Admin. First National Bank General Electric Georgetown Univ. Hospital Goodyear Tire GTE Henry Ford Hospital Hewlett Packard Hitachi Honeywell Hyatt Regency Indiana University j.C. Penney john Deere & Co. Johns Hopkins University Johnson Controls johnson & Johnson Kmart Corp. Laidlaw League of Women Voters Lipton Magnetek Martin Marietta Mary Kay Cosmetics Maxwell House Maytag McDonald's McDonnell Douglas McGraw Hill Mervyn s Metropolitan Opera House Mt. Sinai Medical Center Nestle New England Telephone New Jersey Turnpike New York City Police Dept. NYNEX Ogden Pacific Bell Parke Davis Philadelphia Electric Co. Pitney Bowes Port of Houston Authority Princeton University Proctor & Gamble Public Service of Colorado Purdue University Radio City Music Hall Ru�gers University Safeway Stores Sears Roebuck SONY Southern Bell Stanford University State of Georgia State of Maryland State of Michigan State of New Jersey State of Ohio Sylvania Lighting Syracuse University Tennessee Valley Authority Texas Instruments 3M Corporation Tonn Thumb Toyota Trane Service TU Electric UNESCO United Way University of Florida University of Michigan UPS U.S. Customs House U.S. Department of Defense U.S. EPA U.S. Postal Service U.S. Navy V.A. Medical Center Walmart Westinghouse W.R. Grace Xerox � � � � I� � � LJ � l�J' L�J � � � �� � fwl u � Full Circle has been a leader in the recycling and disposal industry since 1991, and has helped over 2000 customers throughout North America find solutions to their recycling and disposal needs. � � � � J L�J � �I� � u � �.�J � L�J L�J FuIl Circle began providing recycling services for PCB, DEHP, and non-PCB ballasts in 1991. After operating as a privately held company for four years, Full Circle became a wholly-owned subsidiary of Environmental Technologies Corp. in 1995. In response to customer needs, Full Circle expanded its recycling and disposal services to include various forms of inercury waste and PCB waste in 1996. In 1997, the company began offering recycling and disposal services for alkaline, nickel-cadmium, Iead-acid, and lithiuin batteries. AIl services include compiete customer support, for transportation, confiaii�.er supply, documentation, and material tracking. Incorporation: Company Type: Parent Corporation: Ticker Symbol: Tax ID Number: Dun & Bradstreet: Materials Handled: Territory Serviced: State of New York,10-10-91 FulCircle Recyclers, Inc. d.b.a. Full Circle Publicly-traded corporation Environmental Technologies Corp. 550 James St�reet Lakewood, NJ 08701 EVTC on fihe NASDAQ exchange 04-313-2840 78 301 2784 Ballasts: PCB, DEHP, and non-PCB Mercury Waste: L.amps, Switches, Thermometers, Compounds, Soil, Solutions PCB Waste: Transformers, Capacitors, Oil, Soil, Cable, Debris Batteries: Alkaline, Ni-Cad, I.ead-Acid, Lithium North America , � u � LJI � Cor�oxate Mana��ment ' Brian Jantzen, President, manages Full Circle's daily operations. He has over sixteen years of experience within the environmental industry. The majority of his career was Q spent with Safety-Kleen Corporation, where he held numerous positions including Regional Manager. Mr. Jantzen holds a B.S. in Business Administration from Marist College. aRon Waxell, NaEional Sales Manager, has over tw�nt ears of sales maxketin YY / g experience, most recently with the Boise Cascade Corporation. Mr. Waxell holds a B.S. � in Mechanical Engineering Technology from Western Michigan University. � Bill Sanchez, Director of Corporate Accounts & Business Development, has over ten years experience in the waste industry including employment with Waste Management of New York and Safety Kleen. Mr. Sanchez has a degree from the State University of aNew York, Farmingdale. Maggie Lopez-Dukes, Marketing Manager, marketing experience in the retail, p � pharmaceuticals and engineering industries. Mrs. Dukes holds a B.S. from Manhattan College. � Parmanand "Charlie" Dass, Accounting Manager, has over 7 years of experience working with not-for-profit and home health care companies. Mr. Dass holds a B.S. in � Economics from the University of Guyana and an M.S. in Accounting from Lehman College. � � John Borrero, Production Manager, has over 12 years of experience in manufacturing and production. Previously he worked for IBM testing, repairing and installing integrated circuit boards, and for the U.S. Navy as an Aviation Electronic Technician. a � u Ll Marketing and Sales Toni Ballentine, Chicago Regional Sales Manager, has sales and marketing experience in the leasing, banking, and retail markets. Ms. Ballentine has experience working domestically as well as overseas. Joe Coles, Northeast Account Manager; has previous sa1es experience with Conservation Management Corp. and Alta Resource Management Services, Inc. Jackie Dickinson, Dallas Regional Sales Manager, has over fifteen years of � experience in the environmental industry, specializirig in government accounts. She has held sales and managerial pasitions with corporations such as US Ecology, Chemical Waste Management, and USPCI. � 3 J IR � � � � � Sean Fitzgerald, Baltimore Regional Sales Manager, has previous sales experience with Lever Brothers and Chesapeake Finished Metals. He holds a B.S. Business Management from Pennsylvania State University, and is currently pursuing an MBA from Johns Hopkins University. Syndi Perry, Marketing Coordinator, has previously worked for Lucent Technologies and La Salle University. Ms. Perry holds a B.A. from La Salle Univeristy. Mike Stroud, San Francisco Regional Sales Manager, has over ten years of sales management and marketing experience, most recently with Ecolab, Inc. Mr. Stroud holds a BS from California State University. � Customer Service/Transyortation Chris Stella, Eastern/ Western Transportation Manager, has previous customer service � and distribution experience at Arista Air Conditioning Corp. Mr. Stella holds an MS Technological Systems Management from the State University of New York. aCraig Little, Central Transportation Manager, has previous experience in the retail and food service industry. Mr. Little holds a BA in Biology from the State University of NY, � Oswego. � �� � � lil � L�J � 4 L�J ■w� rr� � ■rr �r rr� � �w � �w �■r■ � � w � s � � �! Full Circle, Inc. President - Brian Jantzen Operations Facility Manager John Borrero Plant Maintenance & Production Personnel II Transportation/ II Customer Service Trans/Cust. Service Manager Chris Stella l Transportation Craig Litde Sales & Marketing I � Marketing Coordinator Syndi Perry I � Corporate National Sales Marketing Manager Accounts Manager Manager Maggie Lopez-Dukes Bill Sanchez Ron Waxell ' I � . . . . . , � Sales Managers � � Sean Fitzgerald � �----------------• ToniBallentine ----------------- ' Jackie Dickinson Accounting Mike Stroud Assistant Renee Schwartz Financial AccounHng Manager Charlie Dass Accounts Receivable Clerk Pat Kerch - �7 ��r r�x�/�� . _ _ , � , , . �.�i �� r �► ��l �Yir('I►1 , . _ - . � �_�=�;;�r�r=�r� ;r�;���', s���:t�:�,�. r:���:�:<<:���;'n�;� :U;rs�',. _.��;:#�-`�� �' .y' Fii j� k � ' i� �,..$ a � ���1 *3 } is �{:r i .n �i .cu r � }� i ��: ?:t -t ". `+':�' _��•_+�..:�': �Y�i k'��''� x rL'+ � ��w r �S+ F �. .. Z S` �� t� r � �:+ i y �:�f'�.}„ y, .� i �i y y 'f'yY' + t.�.� * xj ,rr+-�-. .:..y r � s. �: - ,.i.. .,rr.,�r.r. �i � ��4;. 2t:� � f��:��•iti_4viz?v5iar; �'�� :.���it'!v'k��' , .- -. _"-. �'.-. � �.� h �� 1 � FuIi Circle has guided over 2000 customers nafionwide througl� secure recycling and � disposal programs. The following is a partial list of FuII Circle customers. L�J AETS ALCOA American Express American Red Cross Ameritech Ames Ainoco Anitech Lighting Amway A-TEC Recycling � Bank of Aziierica Bartk of Boston 8echtet Benjaznin Moore Paints Blue Cross Blue Shield Bosfon Edison Boston Public Schools Boston Universily Bristol Myers Brooks AFB Brown University Chemical Bank Chemical Waste Mgmt. Cincinatti Bell City of Birmingham Cify of Phoenix Ciiy of San Francisco Con Edison Consuiners Power Cornell University Corning Glass Des Moines Public Schools Duke Power Eastnlan Kodak Empire State Building Federal Aviation Admin. First National Bank General Electric Georgetown Univ. Hospital Goodyear Tire G TE Henry Ford Hospital Hewlett Packard Hitachi Honeywell I-iyatt Regency Indiana University J.C. Penney Jolin Deere & Co. Johns Hopkins University Jolinson Controls Jolinson & johnson Kinart Corp. Laidlaw League of Women Voters Lip ton I��Iagnefek Martin Marietta Mary Kay Cosmetics Maxwell House Maytag � McDonald's McDonnell Douglas McGraw Hill Mervyri s Metropolitan Opera House Mt. Sinai Medical Center Nes tle New England Te�ephorie New Jersey Turnpike New York City Police Dept NYNEX Ogden Pacific BeII Parke Davis Philadelphia Electric Co. PiMey Bowes Port of Houston Authority Princeton University Proctor & Gamble PSEG Public Service of Colorado Purdue University Radio City Music Hall Rutgers University Safeway Stores Sears Roebuck SONY Southern Bell Stanford University State of Georgia State of Maryland State of Mic.higan State of New Jersey State of Ohio Sylvania Lighting Syracuse University Tennessee Valiey Authority Texas Instruments 3M Corporation Toni Thumb Toyota Trane Service TU Electric UNESCO United Way University of Florida University of Michigan� UPS U.S. Customs House U.S. Deparhnent of Defense U.S. EPA U.S. Postal Service U.S. Navy V.A. Medical Center Walmart Westinghouse W.R. Grace Xerox � �!J � IJ � � � J LJ � L�■1 '!J � 7 L] � � � � � I I 1 � � � I �; I I � � � ' Full Circle has worked with over 2000 customers nationwide. Please contact any of the customers below for reference information on Full Circle's services: Com�any Contact Address Phone AETS Bob Rath 3 Gold Mine Road Flanders, NJ 07836 AT&T Mike DeBartolo Guilford Center 1 � Network Supplier PO Box 25000 Mgmt. Division Greensboro, NC 27420 City of Shirin Youseff 1000 Throckmorton Fort Worth Fort Worth, TX 76102 Houston Ind. Jim Voekle 228 McCarty School District Houston, TX 77089 Johnson Controls Jeff Werwie 507 E. Michigan Street MTI New Orleans School District Noresco Public Service of Colorado PO Box 423 Milwaukee, WI 53201 Jane Buzzard 2591 Mitchell Avenue Allentown, PA 18103 Edwin Whinton 150 James Dr. E., #160 St. Rose, LA 70087 Lou Bracket 7102 S. 220th St. President Kent, WA 98032 David Anderson 122517th St V.P. Retail Energy Suite 1300 Service Denver, CO 80202 � (201) 347-7111 (910) 279-2416 (817) 871-8504 (713) 676-9256 (414) 274-4757 (610) 797-7608 (504) 467-8100 (206) 872-3726 (303) 294-8893 � �� ��11��ilir►�ir!�►��!�l�1�►�i1���Y�1!����i!�J►'�f � Full Circle has worked in tandem with many utilities, schools, universities, and large corporations to recycle ballasts and lamps generated during large retrofitting projects or customer DSM programs. � Federal Reserve Buildin� � Tom Raggio, Senior Supervisor of Plant Operations (215) 574-6293 Phase I of this program began in 1995 and involved a retrofit in which 10,000 lbs of PCB a ballasts were removed from one half of the complex. Phase II began in 1997 with the goal of removing another 15,000 lbs of PCB ballasts from the other half of the building. Full Circle was chosen to handle this disposal due to the high levels of Insurance and aspecific permits required by the government. Full Circle had to coordinate a specific transportation program with the Federal Reserve Buildings' security department � � l�J � � L�I L�J � � � � Southland Industries Steve Fife (562) 424-8638 Southland Industries has audited and approved Full Circle for the recycling and disposal of their PCB ballasts, non-PCB ballasts, and fluorescent lamps. They have utilized Full Circle's service for many projects in California, including Edwards Air Force Base and the University of California, Pomona. Stanford University Craig Barney (415) 725-7529 Chris Craig (415) 723-5069 As a result of numerous and simultaneous building projects, Stanford University had contracted several different contractors to perform work on each building. Instead of leaving the disposal decision to each contractor, Stanford decided to control it themselves. This allowed them to have more command over pricing and to limit their future potential liability. Stanford did a complete financial and facilities audit on Full Circle and signed a contract with us iri July of 1997. It is estimated that 2000 - 4000 ballasts will be generated monthly. 0 � i� � Tohnson Controls Edwin Whitten, New Orleans Parish School District (504) 467-8100 � Full Circle and Johnson Controls worked together to help dispose of ballasts for th'e New Orleans Parish School District. Full Circle coordinated pick ups for each individual school Uy using a central warehouse for consolidation. The entire project � lasted 6 months and consisted of 40,000 ballasts. � Houston Indeyendent School District, Jim Voeke (713) 676-9300 aFull Circle dealt directly with the school district on this project. We coordinated container drop offs and lamp and ballast pick ups for a period of one year. This � particular project generated approximately 100,000 lamps, 25,000 PCB ballasts, and 50,000 Non PCB ballasts. � u LJ u ,�J I�I � � � L■J � CMS Enez�v Paul McEnany, Marketing Program Manager (517) 768-2059 CMS Energy (formerly know as Consumer Power) developed a program through their ESCO, CMS Marketing, to provide Iighting upgrades to their customers. CMS Energy audited and approved Full Circle to dispose of their PCB ballasts. Full Circle coordinated with CMS Energy to deliver drums and pick up ballasts at their generators site. 10 u � � �J � � � � !�J � l�J �� � LJ � � L�J L�J �'1 �,p.. � *� , . .r : < : ���� � �t'��•�� �����:>�� .'� :�'. :;•s�'r!.�•.•:j��'yi;��� .. ��1e: .'E� `�iyy� �� � .�,�.��t' �`;r � ��i ! ,� Vi++ � �t •.': :::, . �V ;�`w:. i � � !� � �I��� 4 �[� h� � � T A (� T` � C �f �N 0 C� 0 � ( "� S � 0 R � , (\ \SI) \V�I \ f'Z ) nJd�n� C:���:iliil�iir, lc� <�am C�n��x;liUv� /1Jvan(�i!!� ��uil. I'r7c:c l4/:{/`)}il �b :/S I I'` t I iailui� •! O�cin��•.i I� Montli I'nc� IZ:1n�� � I I/lli I! c iniiiti 12:ili�i r���� ShvcsOu�st:u�clin�� !,�)S'�71�, f I I)�hi /�����iiivnt��l� f�i��.rt 3(H)(1 (11)�l 1 i�<al 1'c;:i� I'ticlti '�!<��•• i+c» in�luJ� a � I ��nl rill�t I:i.� iin•in�oi� „��i, .�II �n �h�• I')�)7 I�isc:�l I�unh c�tsiil�i lf��'k: S 1��4t:n' I� CONSIDERA'CIOI`tS \U '„ I 1 i<�I vil ����I�init�i � I \•`Il Ii.�.J���lc����ti uniyui un�' �.�<,�� • ,uui�iu.:iir.0 ��I i.;lii�tc•ianl i�'ic��•ci� .utc1 iCc'I:�nt:uirni :�'�aii:ui<m ;�n.l i.•�i.�, (,.r:liL :Ci � �tC� -s � I li�• �,un�i.:n� i, tlii I.::icict �n :<<,•i.�i ....:i+. i:; . ; ��•!;�:�. � :n� �L;.i>>Iwti�i�� .�nu ic�:;:��oi::ii�r,•� �i��i�: �. ��r. iuJir.�� .:I��, �,I I:• I�•L•� i�� tli� t�t�lU at�lcnnari.�i I i\�,'�<':'(� .cli �;t�•�:i�i� i.•rl.un;u�<�rt, :tnd n:,li<�n:+l li:�ll:�,i �.•: �. ;,�::� • fhc 1')9) CI�C� r�(ri�cr,�nt mviul.7ciunn4�/iin�xuuns I�.u� �r.:atcd a fargc mark�t li>r r�cl.uin�il l:l i�; Ilir iuni��<�n� is ;i I�adin� suppli�r o(�CFCs to thc: S Il)l� ���11�on «•orth ol�l�iV/�C/R equipn��n� rcyuirin� C'l�C�; • I:\�l�C o�x:rues llie largest mix�d-rcirige��ni ;��kir,�lion li+cilit�� in lhe U S. and stronr o�kraung r�sul�s ha��e �m�r=cd n I�onw�e SOQ cornpam� has c:on�r.ict�� lh�ti kn�ic� to x�:iratc and reclaun �t: nti�cci rcln�c:r<ut�s :utd reti�rn the k:�rva(ed relri�cxants lor re-us� Ilic outlook r�meiits ven' positi��c lor �his subsidini� � Rcu:ntly, L:VI'C aorcx;d to market tluou�h ies Gtviroeech subsidiary, advanced oi!-Icss recvti�c:n• �yuip�ticn� produccd bv Re(ri�crant Systcros Tcchnolog�• (RS'r) to enhance penetration into kcy marktts and to rctum the Envirotecl► subsidiary.to proGtabilil4. • Tlie unusua!!y cool Sprit�/swnn�er I 997 h�u r�straiiied ope:raliocis, bul niarket share is �ro��rin� ��is-a-vis ���eaker competitors in certain inarket se�rnencs. BUSINESS S[IMM�RY Environmerital7ectuiologics Corp. is a irading supplier oCnewand reclaimed refrig�rant;.a major provider oC rclrigcrant ma�iagemenl sc:rvices, and a prcci�icr manulacturer of refrigei-ani recovery and recycIing equipment'for the automotivc and I-IVAC/R (Hea(ing, Vcnti(ation, Air Conditionino, Refrioeration) markets. The company is the Iargesi distributor o( virgin reCrigcrant to Qte au[omoti�•e a(termarkzt in Qie United Siates. EYTC operates ihe naiion's Iargesi, mi�ed-refrigerant sc:patation Caci]ity, which is also the only plant �•erified to separate the ht�o most common refrigerants to �RI-7U0 speciC�cations. This plant's capacil�� and vcrsaeility in handling mul(iple miatures of relrigerants is unique in tlx: marketplau: and should si�tiCicantly concributc io protitability and reduce company seasonality. AdditionaIly, as the market Ic�der.in the recyclino ol'[luorescc:nt ba(lasts and [amps containing tiazardous matc�-iats, the company's ser�•ices are beneCtmg Crom the'coaversion to ne��• energy-sa�•ing lighting. Tfie balIas( recyclin� operation is also • benetitino from a lcading comp�titor ceasing operation. iNDUSI'RY BACKGROUPN Pursu.znt (o'U�e Montre�! Protoc;o! �uid l�t^c7�ra1 Clean Air Act, CFC rel'rigeran� produc:lion, impoRaeion and ���ntino h.�s txx:n madc illcgal to protext the cm•iro�Unent. Only relriocran( rec;laimers, sucli as EVTC, can continue to Jistribute: CFCs lo thc o�ators ol more Uian S Ic?U hillion ��orch of cquipmcnt still depc�idcx►t upon C�Cs. V�'liolesale: Cf�C pciu:s hav� skyroc;keted oe•tr �10Q0°/, since CfC procIuction began phasing ouL T(tt ou(look, is Cor coa(inuino dcmand Cor �cCrigerant CrCs 5nd price incr�:asc:s. 'Ilic Clc,�-�n Air Aci requirrs.�iVAC/!2 an@ automolive service technicians lo use recovery'and �ecveting tquiptnenl, as uiadt by GYTC, for CFC and non-CFC rcCrigeranls.. A ��rotitable itichc businc�ss for CvfC i� tiic rcclti��n� oC lighting tucl(as(s r,antaining hazardous ���asce. This market is eharaeleri�ed b�� limilexl com[x:[i(ion and precisc rc.gulations. 'llx: short �ay-back and lugti im•c:simeal re(vi?i re:alizablc: lrom the instaltation of ne���cr cziergy-saving li�htina is pro�x;(lina the rc(ro(i( of exis(ing lioltfia�, and addin� to L VI'C's bsllas�l actd lamp rcc:Yclin� b«sincs�. ' . (:m•ironmutlal l�ccltnolo;ies has li�•� distinct o�x�r.itions: � L�l .�ui��tnc�U�•�'.iilcnttafk�'I anJ>�•.:ri.�11� ni.n�.�'1� ��lurli u.� icl�n���:i:�nl _:�z��s � . . : i Vi' ��l ,� 1�'�' '��� �'�T � � ' j% : • ' � �::, '; � '' . :, } ' .;' : � i;� , . ; � ., j, . '�ll�li C'irc(c'Rcfn�crant M:�n:i�cmi•nt� ��it�rs irin�,ct:nu �c�lain:i(i`uhzuxl r�t���•�i�. <�i.•ic�ti ind ull� fi,c.ivtued .....i��iri::.'�;iiii's''iiic'liuliii= ('I�(:,:uicl �n�•irc�ntiicni:ill� Ii�i�nJl� non-<�I�<'•-ii�ilac:cnicnis ui� .� iuiUciii�}aJ��l?,Lyt5�: n(1,;;�5�<vi l�.l':? .in�i .�\Itl �cruli«1 i��'I:uii��i ��hci:�• I����:i�l :��r;n ��t �ir<xlucts.uul :�r� i�'��s instn�•, i�•�±ul.ii�x� ���in��liittt'ic�.f ':..'�,. F.n� iruccch S�•stcm> i•.� i�:i�l�r in ihi J�si_'ii. n�:iiiulae.lur� .inJ ncui.cUit� cil�rci�r�,.:u;int i�•�n��i� ;inJ ie��.'lin:� «�in�mi�nl ��yun�J I�u u.�J h� I IV•1c'!I: .�nd :�u�u�ix>In•e i�chnici.�n. Ii�r rccu���nn.� .nuJ i�•��clui�� icl�n,��t:ni1�• Ih.• i�i�nl .i�_r:�nicm ��iih Il`i ��ill �•���:�rni il�.• ��i�,Jn�:t Inir:m�l i.:�lu�r ilii <<�in�i,�n� ; nt:inul;iruinn_� ,ut�l ci<<•ih�•:ul rr.� I�uil Cirrlc Rei�•cicr� �•.nn iinli�.u� I�•.��lii Ihnl ��i�+�ic1�:> Ilncn.•,<<;�1 It^_hl hill:�>I ;nul Lnn�t �ri�clnl�` :uki �h:1)us:ii .�•i �•ii�•� ' l.ihriY� i'rrhnulu�„� Intcrnaciutial .� �c�^.��-u��ncJ �<nnl renlui� u�>�ralcs lhr nauon : I;�r�c�l :utd tnu;l-ac1�•,�nrcJ :n��r�i���lii���r.im ��•�,:n.�i�<,n ��L•�nt 1 luuu<_�h i�, ��io��riei:�r� ��ru�.•;. I,ilxcti� ,����a��u�s a���idc �•:m�i� ��I nu��c1 i,•iu;:�i.�ni� :�in.i:uc�1 I�� .�iri�l�•ui.+l nii�.ui;� ��i in,�nuliu:iuiin;� �i�x�:;c. ��iucli �ir�•��iuiisl� ��rr� u�:ii�tl :i� 1.i;a�:r,i,.,; ui,ii�•� �.ii. i�� !r• �li.�,,�.,•�f •�� �t .i � �:•.i hut ��:in I�c i�•ii<<•�I,�i ic�;��iJ !n ih�it �•:iin.�l�l�• ;��ii•:ti�n�•in ��;�it� !�I N:� ^'<'1:1 i. Q t� 1:�l2 \� 1 I•:\� t)��ii:�uoi_ ;�•,uli. ni�: lit,ir,: !:��w:il�l� ,�Ilirt�•cl b� �! i Ui.• �ntc•,a:�u�r,i ��i �.��� u:i;;+n�i �?��,.�u�,u inu� ,: ,m� .It��? ��I)il:illt)II 1: !::Itt�\tll!' I�1C ;Ilfi::�t�\ IIliII��.CI���:��llt� �)(1�IUt511i 111 F.�\ Iltill�.il�, 1.� 1�l!'_Ill�li�llll ���I1li111J f�)1' i1ll\�:x; rri�t i_ci;uu s��air:iucm .,i��ahilui�; �•a 1:i �rc»�•ins n��d Ior ri<<>�vr ::utJ ictlanu�ucw <�-r�•it�: ancl �� I grt>�� in;= �nc� _", :.irim� li,�litin!_ i�:t�ins .:ili� nrc'�ssilalin.� incru,s��ci Jis�x,s:,l; c>I iluoresccnt Ix�ll,�;tz and I��ni��: �lt� ,�(�j�i�all� �nr�i ���uth�:r in Ih� :��nn�_I:uniiti�'i ��I� I'1'+' ha, i`cstr:�ni��i tialezand ��ralilabilil� inlc� I'a�Iti Em•ironmcn(al Tcchnolo�;ics Cor�. Sununan• ol Consolidatcd Slalcn�cnts (in thousands, exc�p� �kr sllarc da(a) i�irsl Quart�r L•:ndcd I.)cccmtx:r 1997 199G $s�,as� sza,��� I ,782 ;,UUG 897 I ,278 88� 728 fiscal Year Gnded S�p(entlx�r . I �J97 I 99G Nec $t�lcs , $ G,.i(W $ I I :3GG Guomc(loss)tx:l'orc'fax�s (R8�)1 4R3 Pro��ision t'or lncome �faxes (13enelil I (+�G j I 9 i 1�(ct Incomc (S �4 � 29(1 �arnin� (loss) pc:r Share (Cu(ly`dilutcd) �': ' S(. I I j 3� .UG 'l3001:' Value per Sliarc S� 3.G I S 3.G I ' Avcrage Shar� Outst<vidin� 4.99U �. I�3 �'Thc lisral 1997 ti�car ittc(udes a 21 ccnt atier-iax invcntory a�ricc otT. . . , . . � . . � 7•. � • ., , � . - 199� 1994 $3a,��8 $Za,n� 3,321 2,�3G 1,338 1,U33 1,983 1,�04 $ . l8 S . �-J 5 .42 $ .37 y 3.73 $ �.7U $ .3.61 $ 2.04 `, � 5.040 �. I� I 4.879 4.014 � ' " " ' +i 'F� . ` � ' � ENVIROHMENTAL TECHNOLOCiES CORP. GUN'I'AC"f Ua��iJ K�ctiu:r, Chicf �in�uicial nlliccr;'PU f3o�t IG8132,"lrving, TX 75UIG. (972)401-1�75 � or L:ua :�id Lc�, LI.C, 34Q I:ast 74d� Strcc:t, H2Ii, Ne��� York,�NY IUO21, P(212j SSS-2.i(1(1. F(212) 585-2RUp Thc Corpuracc ProCilc is Cur inCucmatiunal, purposcs onl��, dnd is nu� tu bc conslrucd es a rccommcndacion for purchasc or salc uf sccqri(ics. Lara and L.ec,.LLC is a consultantf�o [hc. subjcct comhan}• and assisted �vith � r. : � cditurial prcparaciun af this proGlc.,;[nfurmatiyn .ti�•as takcn fram.public.saurccs or �ro�•idcd with appro�•al of the subject cumpany mana�;ement� ,Euc�card-lqokinti d:ica,puitivan( (o the safe harbor pro�•ision of the f'rivate Sccuri(ics•i,itigatian Rcfurm Act uf.l�j,yG is includcd.in�(his rcpurt`�arid is subjcct to ccrtain risks which may makc •rctual resul�s dillcr matcrial[��. ,Sach risks includc,�buc xrc noC'limitcd to:''�i•cathcr �xttcrns, acccptancc of nc�v �mi�cd-r.cfrigcrant �cpara(ion tcchnnlu�;y,:pricc,�•olacilitp, �r05YCIl UrC markc(s for rccovcn� and reclamation of rcfri�cr�nts, clu a��ailal�ilih�.ufspcci�ic rcCri�;cr.�n[s, and_damcstic�unil�intcrnxtinnal rn�•iranmcntal rcfiutatiun�. � � 0 ,. ...� .. . . . .. .... ... . ., ,. .... . . • � .. . ....,..:...._ . ,. ....�..: .... ..,, .. . . .. \• . .. ,. , . , . . . . : � ::... < - . ...; • ... : . . . .. .: .. �: .: � � � I � � 1. � � � � � � � r � 1 � 1 Location: 509 Manida Street Bronx, NY 10474 Area Description: Industrial area, adjacent to warehousing, distribution, scrap metal, and auto salvage operations. Zoning: M-3, heavy industrial zone Allowed Usage: Unrestricted Flood Status: Site is located outside of the 100 year flood zone Previous Tenants: Prudential Supply Corporation,1985-1990 Checkmate Interior Systems,1980-1985 Hoffman Investors,1956-1980 Site Owner: Previous Hazardous Waste Usage: CERCLA Status: Distance to nearest Building: School: Waterway: Residence: Public Facility: . Water & Sewer: Storage Tanks: Air Emissions: Hoffman Investors, New Rochelle, NY None, warehousing and office use only Site is not listed on NPL or CERCLIS, and has never had any releases or accidents which required notification. Adjacent 3/4 mile 1 mile neighboring 1/2 mile No water discharges from the facility. Water is supplied by the New York City municipal system, sewage disposal by the city sanitary sewage system. No underground or above ground storage tanks No air emissions 13 � L�I � '�� IJ � IJ � � �� �'� � �!J � �!1 L�l '�!J u � Suilding Type: Constructed: Commercial/ industrial, all concrete and steel, fireproof construction, brick facade 1956 F�oor: Reinforced concrete with Stonehard impermeable epoxy coating. Six inch high birms form a continuous barrier curb around the perimeter walls, drains, and entrances. Additional birming surrounds PCB storage areas. Security: The building is protected by heavy duty window grates and limited access. Heavy roll-down doors secure the office and plant entrances after hours. Ventilation: The building is ventilated by four fans which operate continuously. � Two four-foot fans move 19,010 cfin each, and two three-foot £ans move 9,260 cfin each. Fire Control: Hand-held dry cheinical fire extinguishers are located every fifty feet. The overhead sprinkler system is inspected every six xnonths by Allstate Sprinkler Corpoxation. A fire alarm system connects to both the local fire department and a private agency. Signage: Clear, bilingual signs denote safety equipment location, storage areas, exits, hazardous materials, and limited access areas. SpiI1 Response: A spill response kit is Iocated within 20 £eef of the processing area. The kit contains HazMat absorbent socks and dikes, and bags of HazMat pulp soak, as well as absorbent sponge mops. 14 '�J � I� � � l� L' l�J L�J L�J L■I � � � L�J �' CI' L�' Drum Scale and Scanner, All incoming drums are weighed on a 5,000 pound capacity mounted scale manufactured by Emery scale. The scale is accurate to 0.5 pounds, and is calibrated every six months Uy Emery. The scale is hardwired to a scanning system, also supplied Uy Emery, which is hardwired into the Full Circle computer network. Scanning is accomplished by a handheld bar code scanner. The scanning computer and monitor are contained by a protective steel stand with a clear viewing window. Processin� Tables, The deinanufacturing process is accomplished by custom processing taUles that collect and distribute ballast components. Double trip 6 inch pneumatic cylinders drive high grade steel separators which assist technicians in disassembling ballasts. Conveyor belts hansport separated materials to collection vessels. The tables were designed by Full Circle and built by Industrial Machine and Tool Corporation. Each machine can process 10,000 ballasts per day, with a staff of seven operators. Cryo�enic Storage Area Freezing unit 40ft long by 8 feet wide by 10 feet tall is capable of storing 80 drums during the four hour cryogenic processing. The unit has a 4 inch concrete subfloor, 4 inches of insulation, and 4 inch concrete surface. 5 foot by 7 foot swing doors at both ends provide easy access; doors have internal safety latches. Unit utilizes a 10 hp air- cooled condensing unit with two electric defrost evaporator coils. Caustic Bath Unit Metals are loaded in cages and agitated in the bath by a variable speed pneumatic circuit capable of 400 strokes per minute. Load capacity is 1500 pounds. Stainless steel electric heaters raise the temperature of the caustic bath of Alkaline Solvent Cleaner to 199 degrees. All electric panels have a 100 volt control circuit for safety, and split load wiring for energy savings. The washer has an automatic opening/closing epoxy coated stainless steel cover, silicone carbine seal, and seven day timer. 15 C� � �, � � � � � I � � � I 1 ' � � � � ' AREA SIZE FLOOR TYPE FLOOR CONSTITUENTS FLOOR PROPERTIES COEFFICIENT OF FRICTION FLAMMABILITY Total Square Footage — Approximately 11,000 square feet Total Linear Feet Base — Approximately 360 Stoneclad C�S, Stonkote GS4, Stonflex CJ4 Epoxy primer, epoxy resin with aggregates and inorganic pigment Compressive Strength — 10,000 psi Tensile Strength — 1,750 psi Indentation — no indentation � �. Self extinguishing. Extent of burning 0.25 inches max. WATER ABSORPTION 0.2% PROTECTIVE BIRMING Full Circle's floor provides a double birm protection. First there is a 6" birm around the outgoing PCB waste in storage. In addition, we have a 6" birm on all plant walls, drains, and at the entrance doors. The regulations, 40 CFR 761.65 (b) (1) (ii) require the birm protection to be greater than or equal to 25% of the total internal volume of the PCB containers or a minimum of six inches. VOLUME CAPACITY OF PLANT WITH 6" BIRM Plant Dimensions in feet 120' x 100' x 0.5' Plant Dimensions in inches 1,440" x 1,200" x 6" Total Cubic Tnches 10,386,000 MAXIMUM STORAGE CAPACITY OF PCB WASTE Incoming Drums (200 drums) 3.14 x r2 x H= 3.14 x 122 x 24 x 200 Outgoing PCB Waste (100 gaylord boxes) 36" x 36" x 36" x 100 Total Cubic Inches of All Waste Containers 7,740,288 25% of Cubic Inch Volume of Waste Containers 1,935,072 The 6" birm gives Full Circle 5.36 times the containment capacity required by the regulations . (i.e. 10,368,000 / 1.935,072) (C: SOQ/Floor Protection) 16 � � � a o � .... a � � a18ft � � � � � ' a NEW YORK FACILITY �LOOR PLAN (120ft X 100ft) 30ft � � � � 30ft 12ft *A 1 * � ����. � ` 3.67ft 12ft �, y � 3.67ft o � 12ft � *C3* ( k � : � , ��* € � � � ,.� �� a ���� �.. �' Ah � f � F �` k. . 12ft � � � ������ ��t �. � �; �. ��. � J�II .i,* �€ ._, , °: .,. ; � +�� ;� � �LUN�CHR�OOM " OFF! �� 12ft � � ��� �° �::���, . � ��� ��� � � 4 � y �.i "t t( Y ;A.�. � � '� • � . • � ���� �% $ xF k ,:" Ckj'_. 4 .°�.�an A9°K. .!r . • . . � . . , w� . 4'� �;� ;x �. 30ft UPPER & LOWER � OFFICES '% � 10ft � � 12ft � 12ft �B2� � � � � � i � , � � `� � V �7. �/ 0 � I�I a DOUBLE TRIP ACTIVATED PROCESSOR: Workstations on the ballast processing tables require two-handed activation. This insures the workers' hands are in safe areas while the machines are operating. CI l� � l� � l�J � � �'. C�� � LJ � L�l u REPIRATORS: All recycling technicians wear Gerson Co. (Middleboro, MA) 1710 Dust & Mist Respirators. The respirators have a strengthened outer shell and are NIOSH/MSHA approved for: • Protection against dusts having a permissible exposure level not less than 0.05 milligrams per cubic meter of air or 2 million particles per cubic foot of air. These include, but are not limited to, dust of coal, cotton, chromium, lead, manganese, aluminum, flour, iron ore, and free silica; that result principally from disintegration of a solid such as would occur in mining, quarrying, crunching grinding or general processing of minerals and other materials. • Protection from mists having a permissible exposure level not less than 0.05 milligrams per cubic meter of air or 2 million particles per cubic foot of air. These include mists produced by spray coating with vitreous enamel, chromic acid mist produced during chromium plating, and other mists of materials whose liquid does NOT produce harmful vapors or gases. • Protection from pneumoconiosis and fibrosis producing dusts, or dusts and mists; including, but not limited to aluminum, coal, flour, iron ore and free silica. SAFETY GLASSES: All employees and visitors in work areas wear work Uvex 4-C Plus safety glasses with polycarbonated coated lenses. GLOVES: All technicians who come in contact with the ballasts wear work gloves constructed of rubber and leather over a disposable polyethylene liner. DISPOSAL TYVEK SMOKS: Protect against dusts or oils that might come into contact with workers skin or clothing. . COMBINATION EYE WASH AND SHOWER: Located within 30 feet of processing tables. The shower is activated by rigid pull rod with large loop handle. Showerhead is 10" diameter and delivers a high volume spray. Eyewashes have 2 spray heads with adjustable volume controls, soft spray screen, dust covers and large activated handle. Ball valve stays open until closed. Manufactured by Western Co. (Emeryville, CA). FIRST AID: Located within 30 feet of processing tables is a wall mounted, easy access kit; suitable for factories with up to 60 workers, supplied by Lab Safety Supply. Contents include rubber surgical gloves, non-sterile triangular bandages, wire splints for support of a fracture, large tweezers, sterile gauze bandages, eye-wash solution, scissors, tape, tourniquet and first aid book. ts � l�J � C� L■J SPRINKLER SYSTEM: Meets New York City regulations. Inspected monthly by Allstate Sprinkler Corporation and by Raisler Corporation every six months. Manufactured by Walter Kidde, The Fire Extinguisher Co. (Mebane, NC) SPILL RESPONSE: Located within 20 feet of the processing tables, the kit contains Haz-Mat absorbent socks and dikes and bags of Haz-Mat pulp soak, as well as, mops with absorbent sponges. PERIMETER BIRM: All plant wall, drains and entrance doors have a 6" birm. In addition, 6" abirms surround the outgoing PCB and DEHP waste storage area providing double protection. EXHAUST FANS: Two 4 feet fans move 19,010 cubic feet per minute (cfm) each. They operate aat 850 RPM using 1 hp Dayton motors. In addition two 3 feet fans move 9,620 cubic feet per minute (cfin) operating at 850 RPM, driven by `/z hp motors. All fans operate continuously. u � � � � C' Total Air Movement Per Minute 2 X 19,019 cfm = 38,020 cfm 2 X 9,620 cfm = 19,240 cfm 57,260 cfm Total Air Movement Per Hour Per hour (60 min) = 3,435,600 cubic feet per hour (cfl1) Assuming total fan capacity of 3,435,600 cfh divided by plant size of 216,000 cubic feet (120' x 100' x 18') Total Air Chan�es Per Hour 3,435, 600 / 216,000 = 15.9 L�l � � I■I � L�J EPDXY FLOOR: Epoxy resin floor has a compressive strength of 10,000 psi. (C:SOQ/Safety Equipment) � � L*J L!' C� � � � � L�J L�J l�l I�I � I] � � � C � Full Circle has sucessfully passed over 300 customer audits. The following is a partial list of companies that have conducted environmental audits of the facility. Interested customers are encouraged to schedule an appointment to audit the facility by contacting the New York headquarters. AERC/ MTI AETS AETNA AIG Consultants Airco/The BOC Group AlUany Medical Center ALCOA Alden Environmental Mgmt. American �lectric Power Service Ameritech � Amoco Corporation Amway Corporation AT&T Bell Atlantic Burgoyne Sales Cenh•al VT Public Service Corp. Chemical Waste Management Clean Venture Compliance Plus Consolidated Edison • Continental Lighting Service Cornell University Delta Environmental Demand Mgmt. Corp. (DMC) Dexter Corporation Duke Power Dynamic Energy Products DYNEX Environmental Eastern Utilities/EUA Cogenex �astman Kodak Effective Lighting Solution Eldredge, Inc. Electrieal Contractors, Inc. Energy Reh•ofit Systems �nergy User News ENSR Operations Envirochem Environtnental Light Recyclers EPA Green Lights Program �RI Services Eveready Battery Fisher Controls International Plorida Power & Light (FPL) G & S Technologies G1oUa1 Energy Preservation Green Lights Recycling Grum.m.an Corporation GT� Telephone Operations Hallmark Cards Honeywell Incorporated IBM Corporation Introtec Energy Ifllaca College Johnson Controls Laidlaw Environmental Long Island Lighting Co. Los Angeles Air Force Base Magnetek Martin Marietta McDermott & Associates Michigan Consolidated Gas Midwest Power Minnesota Power Nabisco Foods Company Nassau Coliseum Nestle USA Nevada Power Company New Jersey Transit NYC Health & Hospitals New York State DEC Niagara Mohawk Northeast Utilities Pacific Gas & Electric Payless Shoe Source Phillips Lighting Pitney Bowes Polaroid Corporation Port Authority of NY&NJ PSE & G Public Service Company of CO Refuse/Enviroiunental Systems Remtech Resources Management, Inc. P.ollins Environmental R.R. Donnell.ey & Sons Rutgers State University Sandia National Labs Siemen Corporation Stanford Universify State Farm Insurance State of Wisconsin State University of New York Superior Environrnental Sylvania Lighting Tennessee Valley Authority Texas Instruments Trane Corporation United Containers United Technologies Carrier University of Alabama Upjohn Company U.S. Department of Energy US Ecology, Inc. U.S. General Services Admin. Valmont Industries Ventana Corporation Westinghouse Electric WMX Technology & Services W.R. Grace & Company 20 LJ L�J J � Full Circle provides training to all production employees on proper handling procedures for aIl materials. These proper procedures are reinforced by careful signage throughout the plant, and a daily routine inspection which requires proper protective � wear at all times. aPersonal Protection EauiPmen# Production workers wear OSHA-required protective equipment, including: � Hats Uvex 4-C Plus safety glasses a Work gloves made of rubber and leather Gerson 1710 dust and mist respirators. Steel Toe Safety Shoes aSafefy and First Aid Equi�ment A high-volume emergency shower is located within 30 feet of the processing area. � Adjacent is an eye wash station with 2 adjustable spray heads. A wa11-mounted, easy access first aid kit contains supplies for up to 60 employees. O Trainin � a All employees undergo safety training at the beginning of their employment, and every six months thereafter. The Health and Safety Plan provides training on: Q Use of safety equipment Summary of regulations Packing Protocol � Labeling Protocol Manifesting Protocol Storage Protocol � Marking Protocol Material Handling Protocol � Material Safety Data Sheets Emergency Procedures L�l � � 21 'J � � �i_/*1�,1�.1:a �J11���_��� �\�����\�11i�:r r ��)\��_�_:� Full Circle's Hazard Communication Program was developed by GZA � GeoEnvironmental, Inc., an independent consulting firm in compliance with OSHA CFR 1910.1200 and the New York Right to Know Laws. The program calls for hazard � communication information and training to be provided to etnployees upon commencement of work, and reviewed annually. � Training includes an explanation of: f�l I■I Employee exposure monitoring procedures Physical and health hazards of any chemicals used in the work area Methods and procedures us�d to protect employee safety Details of the Hazard communication program The program also requires that: � All hazardous chemical containers are properly labeled MSDS sheets are available for all products containing hazardous chemicals n Detailed records of proper training and communication are kept U In compliance with the Hazard Communication Program, MSDS sheets are available in � the Production Office for all chemicals used on-site, and workers are informed of any changes in the chemicals being used. Proper safety procedures and equipment are discussed in the annual training classes, and reviewed as needed. � � L■J � � - L�J � u 22 � I'�I � � Full Circle's Emergency Response Plan was created by GZA GeoEnvironmental, and independent consulting firm, to describe enlergency response procedures at Full Circle's processing facility in Bronx, New York. � The plan is reviewed at least annually, and updated as necessary to reflect any changes in operations, procedures, or personnel. � Emergency Response Contracfor: C�� L1 L�J Clean Harbors, Inc. (800) 645-8265 (908) 248-1997 The Emergency Response Plan designates Emergency Coordinators, and their responsibilities during and after an enlergency. Full Circle's Emergency Response Plan outlines and describes: Emergency contacts and phone numbers Q Medical emergency procedures Spill response Fire/explosion procedures � Facility evacuation procedures Available emergency equipment Testing and maintenance of equipment allotification of local agencies Training of employees � � � I] u � � 23 � '� � a Full Circle provides in-depth training for ballast production workers. Full Circle utilizes a professional trainer to conduct a customized 24 hour course on-site, which covers the requirements of OSHA, DOT, and EPA for workers handling hazardous materials. The training program satisfies all the requirements established in 29 CFR � 1910.120 (p) &(�, and certificates of training are on file for all workers. In addition to the initial 24 hour training, workers undergo an eight hour training refresher course � annually. The Facility Manager has completed the 40 hour OSHA/HazWoper training course, and participates in the annual refresher course. aTopics covered in the training sessions include: Usage and possible health effects of PCBs aEPA, DOT, and OSHA regulations regarding PCB handling Review of Material Safety Data Sheets � Material tracking system Personal protective equipment Plant safety equipment a Spill cleanup equipment � Fire and sprinkler systems Evacuation procedures � Contingency plans Copies of the basic training outline and certificates of training are available upon � request. • CI L'�, �'� � CI L■J fl 24 � � �J I�� lil �� �I I■I u I!,� '� .J � � l�J I�J � I�J EPA I.D. Number NYD986980233 Commercial Storer of PCB Waste Regulatory Agency: U.S. EPA Granted: 10-31-94 Expiration: 7- 31-99 Maximum Quantity: 231,000 pounds at any one time Facility: 509 Manida Street, Bronx, NY 10474 Alternate Disposal Process Regulatory Agency: U.S. EPA. Granted: 10-31-94 Expiration: 7-31-99 Requirements: Separated metals shall be analyzed and recycled. Leaking capacitors shall be incinerated. Non-leaking capacitors shall be incinerated or disposed in a chemical waste landfill. Leaking ballasts shall be incinerated. Potting material shall be assumed contaminated unless demonstrated otherwise. Generator Status ` Full Circle is also a Generator and Transporter of PCB waste (40 CFR 761.3). Full Circle is a Conditionally Exempt Small Quantity Generator (CESQG) of Regulated Waste (40 CFR 262.10) Full Circle's ballast material has been approved by EPA as scrap metal as defined by 40 CFR 261.6(a)(3)(iv) under RCRA. Full Circle has been approved by the New York State Dept. of Environmental Conservation as a Partially Exempt Scrap Metal Processing Facility pursuant to 6 NYRR 36Q-12.1(d)(2). 25 �I' � � J��teo sr,��s. r'' �'�, � � � W � Z � � ;��r�� PRO��G�\� � � � a � � � �� � �I �I J � � J UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION II JACOB K. JAVITS FEDERAL BUILDING NEW YORK, NEW YORK 1 0278-00 1 2 NOTICE OF I55UANCE OF APPROVAL OF FULCIRCLE BALLAST RECYCLERS, INC. BRONX, NEW YORR NYD986980233 AS A COMMERCIAL STORER OF PCB WASTE AND OF ITS ALTERNATE DISPOSAL PROCESS FOR SEPARATING PCB CONTAMINATED POTTING MATERIAL FROM THE COMPONENTS OF PCB FLUORESCENT LIGHT BALLASTS The United States Environmental Protection Agency (EPA) has granted approval under the Toxic Substances Control Act, Section 6(e)(1), and the implementing regulations for polychlorinated biphenyls (PCBs), 40 C.F.R. Part 761, to the FulCircle Ballast Recyclers (hereinafter referred to as "FulCircle"), located in Bronx, New York to engage in the commercial storage of PCB waste pursuant to 40 C.F.R. § 761.65(d)(2) and to use its process to separate potting material containing PCBs at concentrations of 50 parts per million (ppm) or greater from the components of PCB fluorescent light ballasts pursuant to 40 C.F.R. § 761.60(e). Enclosed is a copy of the approval and the Responsiveness Summary. Two sets of comments were received by EPA on the approval during the public comment period of July 7, 1994 August 8, 1994. Comments were received on August 1, 1994, Mr. Franklin D. Sales, Jr., President and General Manager Salesco Systems U5A, Inc. and on August 4, 1994, from Mr. Joseph J. Kelly, Manager Environmental Affairs for SD The comments are described in the attached Responsiveness Summary. draft through from for Myers. vSrZINTm ON RECYCLED PAPER - 2 - This approval shall become effective on�the date FulCircle sends written notification to the Regional Administrator of EPA Region II of FulCircle's acceptance of the conditions of this approval. This approval may be withdrawn if EPA Region II does not receive written notification from FulCircle of its acceptance of the conditions of the�approval within 45 days of the date of this letter. The period of this approval is from the date of the above referenced notification to EPA Region II until July 31, 1999. • � C.� / G�/,���, ,i ; Jeanne M. F x� / Regional minis tor �� U.S. Env' onmental Protection Agency Region II 26 Federal Plaza . New York, New York 10278 �a/3� ry Date � Cl � J��teo sr,��,�. _'� � Yu $ � W UNITED STATES ENVIRONMENTAL PROTECTION AGENCY Z+S� ��' REGION II � �~r�� �O��GS JACOB K. JAVITS FEDERAL BUILDING NEW YORK, NEW YORK 1 0278-00 1 2 � � 3 � 1994 I�l � � I�l J � II .�l J J � � � Mitchell L. Dong, President FulCircle Ballast Recyclers 168 Brattle Street Cambridge, Massachusetts 02138 Dear Mr. Dong: FulCircle Ballast Recyclers (FulCircle) requested approval from the Regional Administrator of Region II of the United States Environmental Protection Agency (EPA), under the federal regulations concerning polychlorinated biphenyls (PCBs), as a commercial storer of PCB waste. The PCB regulations, found in Part 761 of Title 40 of the Code of Federal Regulations (40 C.F.R. Part 761), specify the requirements for approval as a commercial storer of PCB waste at 40 C.F.R. § 761.65(d). FulCircle submitted an application to EPA Region II on October 29, 1992 and a revised application (in response to a January 24, 1994 request from EPA Region II) on February 2, 1994. A second revised application was submitted on May 2, 1994 (identified as April 1994 on the cover and amended May 12, 1994 and May 13, 1994). FulCircle is incorporated in New York as FulCircle Recyclers, Inc. ' � FulCircle also submitted an application on November 4, 1992 to the Regional Administrator of EPA Region II for an approval under 40 C.F.R. § 761.60(e) of its process for separating PCB contaminated potting material from the recyclable metal components of fluorescent light ballasts which contain PCB Small Capacitors (PCB ballasts) and recycling those metal components. The FulCircle recycling facility for which the above approvals are requested is located at: 509 Manida Street Bronx, New York 10474 � tINTm ON RECYCLED PAPER � - 2 - EPA Region II grants approval for FulCircle to engage in the commercial storage of PCB waste and to separate potting material containing PCBs at concentrations of 50 parts per million (ppm) or greater from the components of PCB ballasts at the Bronx, New York facility. Approval as a commercial storer of PCB waste is granted pursuant to 40 C.F.R. § 761.65(d)(2). EPA Region II has determined that FulCircle has satisfied the requirements af 40 C.F.R. § 761.65(d)(2) based on FulCircle's application, EPA Region II's review of the data in the application documents, and EPA Region II's July 1992 and March 1994 PCB Compliance Inspections of the facility. Approval for the separation of PCB contaminated potting material containing PCBs at concentrations of 50 ppm or greater from the components of PCB ballasts is granted pursuant to 40 C.F.R. § 761.60(e). This approval is subjec� to the terms and conditions of this letter, the conditions in the appendix of this letter, and the specifications in FulCircle's application documents. This approval shall become effective on the date FulCircle sends written notification to the Regional Administrator of EPA Region II of FulCircle's acceptance of the conditions of this approval. The period of this approval is from the date of the above referenced notification to EPA Region II until July 31, 1999. This approval may be suspended, revoked, modified, or otherwise altered at any time if evidence indicates a violation of the conditions of the approval, 40 C.F.R. Part 761, or any other applicable rules or regulations has occurred; or if it is determined that implementation of the approval presents an unreasonable risk of injury to health or the environment. Failure to comply with the conditions of the approval as a commercial storer of PCB waste, which includes the conditioris in this l.etter, its appendix, and the specifications in the application, constitutes a violation of this approval, issued pursuant to 40 C.F.R. § 761,.65(d), and a violation of 40 C.F.R. Part 761, which may result in an enforcement action. Failure to comply with the conditions of the approval as a separator for disposal of PCB ballasts, which includes the conditions in this letter, its attachment, and the specifications in the application, constitutes a violation of this approval, issued pursuant to 40 C.F.R. § 761.60(e), and a violation of �0 C.F.R. Part 761, which may result in an enforcement action. �J � � � u � L� I �l � C�I LJ � � � � � � � C� � �II u ��� u� - 3 - FulCircle shall be responsible for the actions of all individuals who are involved in the implementation of the activities under this approval and, in addition to the other conditions of this approval, is required to comply with all applicable federal, state or local laws, rules and regulations. Furthermore, receipt of evidence that misrepresentation any material fact has been made in the applications, or that relevant facts have not been disclosed, shall constitute sufficient cause for suspension, revocation, or modification this approval. of all of This approval may be withdrawn if EPA Region II does not � receive written notification from FulCircle of its acceptance of the conditions of the approval within 45 days of the date of this letter. � � � M� � � � '1 � � � I find that the operations of the Bronx, New York facility as authorized under this approval will not present an unreasonable risk of injury to health or the environment. This approval is granted to FulCircle and shall not be transferred without written authorization from EPA Region II. Any change or modification in the requirements or conditions of this approval must receive prior written approval from EPA Region II. Sincerely, .�.��t'_"'.�' � �i�IM�E�`�'iM1 �r `.� ��rp�° Jeanne M. FoX Regional Admi�istrator Enclosure cc: Commissioner Langdon Marsh New York 5tate Department of Environmental Conservation (NYSDEC) . Edward Dassatti, Director, Bureau of Eastern Hazardous Waste Programs, NYSDEC Sudhir Jagidar, Regional Hazardous Substances Engineer, NYSDEC Region 2. J � FulCircle Ballast Recyclers 509 Manida Street Bronx, New York 10474 . APPENDIX a EPA ID # NYD986980233 Approval Conditions for Commercial Storage of PCB Waste and Separation of Components of PCB Fluorescent Light Ballasts 1. The expiration date for this approval is July 31, 1999. 2. The approval shall expire on July 31, 1999 unless FulGircle makes a written request for renewal to EPA Region II at least 180 days prior to the expiration date. 3. All references to PCB concentrations for non-liquid material are on a dry weight.basis. 4. The maximum quantity of PCB fluorescent light ballasts (PCB ballasts) and PCB waste which may be stored at FulCircle's facility at any one time is two hundred thirty one thousand (231,000) pounds. The maximum quantity of PCB ballasts and PCB waste stored at any one time shall also not exceed the quantity whose disposal cost would equal the estimated cost of disposal of the maximum inventory of PCB waste in FulCircle's closure cost estimate, based on the disposal costs for each type of PCB waste in the closure cost estimate. � �_ � � � � � � � � 5. The current closure cost estimate sha11 be maintained at the a facility at all times. 6. FulCircle's closure plan, as well as the other specifications in FulCircle's application documents of November 4, 1992 and May 2, 1994 (as amended May 12, 1994 and May 13, 1994), are incorporated by reference in this approval with the full force and effect as if fully set forth herein. This approval letter and append�x supersede the specifications and conditions of the application documents wherever they differ. 7. FulCircle's cl�sure cost estimate shall be adjusted annually for inflation in accordance with 40 C.F.R. § 761.65(f). FulCircle shall send a copy of the updated closure cost � � � � � � � I�I � � estimate, certified using the "certification" defined in 40 C.F.R. § 761.3,�and any related changes to the financial assurance mechanism(s) to EPA Region II within 30 days of the date they are required to be completed. Any reduction � in the amount of financial assurance requires prior written approval from EPA Region II. I�l C�� C� � � � L■1 � � C C l� C L 8. Any change or modification in the requirements or conditions of this approval must receive prior written.approval from EPA Region II. 9. FulCircle shall submit a written request to the Regional Administrator of EPA Region II for a modification to this approval as a commercial storer of PCB waste and its closure plan whenever: (i) (ii) ( iii) There is to be a change in ownership, operating plans, or facility PCB storage area specifications. There is a change in the expected date of closure (1999) . In conducting closure activities, unexpected 'events require a modification of the approved closure plan. (iv) The disposal regulations for materials to be disposed under the closure plan change such that a more expensive disposal method is required. 10. When a modification to the closure plan is approved and that modification increases the cost of closure, FulCircle shall. revise the closure cost estimate no later than 30 days after the modification is approved. Any such revision shall be adjusted for inflation in accordance with 40 C.F.R. § 761.65 (f) (2) . 11. Samples of separated material collected for the purpose of PCB analysis shall be collected as follows: One sample for each ten thousand (10,000) pounds of separated metals shipped. 12. PCB analysis required under this approval shall be performed by a laboratory certified by the New York State Department of Health for PCB analysis. 13. Separated metal components of PCB ballasts shall be classified based on the amount of PCBs on the surface of the � L"J 14. metal. Separated metal components of PCB ballasts found to be contaminated with PCBs at one hundred micrograms per one hundred square centimeters (100 µgj100 cm2) or less may be disposed by recycling� or disposed as municipal solid waste. Additionally, metal components found to be contaminated with PCBs at 10 µ.g/100 cm2 or less may be reused. Disposal of PCB Small Capacitors: (i) Non-leaking PCB Small Capacitors from PCB ballasts shall be disposed in a chemical waste landfill approved pursuant to 40�C.F.R. � 761.75 or'in an incinerator approved pursuant to 40 C.F.R. § 761.70. u L�J � � �'' (ii) Leaking PCB Small Capacitors shall be disposed in an O incinerator approved pursuant to 40 C.F.R. § 761.70. This approval does not allow the separation of the components of PCB Small Capacitors. 15. PCB ballasts where the PCB Sma11 Capacitor has leaked shall be disposed in an incinerator approved pursuant to 40 C.F.R. § 761.70. A PCB ballast which shows visual signs of leakage shall be assumed to contain a leaking PCB Small Capacitor. 16. Potting material from PCB ballasts shall be assumed to be. contaminated with PCBs at concentrations of 50 parts per million (ppm) or greater unless the potting material is demonstrated to contain PCBs at less than 50 ppm. Potting material may be demonstrated to contain PCBs at less than 50 ppm PCBs by a composite sample of each shipment unless (1) potting material known to contain PCBs at 50 ppm or greater has been added to a container in the shipment, or (2) material from a.PCB ballast where the PCB•Small Capacitor leaked or is assumed tb have'leaked is added to a container in the shipment. 17. Potting material, and separated non-metallic material, removed from PCB ballasts where the potting material contains PCBs at concentrations of 50 ppm or greater shall be disposed either in a chemical waste landfill approved ' Disposed by recycling means that the metal is not reused in the same form. For example, copper wire may be smelted and remolded to form a new copper ingot or article. The original copper wire is not reused. � � � pursuant to 40 C.F.R. � 761.75 or ih an incinerator approved apursuant to 40 C.F.R. § 761.70. 18. Containers for PCB waste storage and transportation shall be � the containers specified for these materials by the United States Department of Transportation. � 19. The Annual Report required to be sent to the Regional �Administrator pursuant to 40 C.F.R. § 761.180(b)(3) shall be sent to: � Chief, Pesticides and Toxic Substances Branch United States Environmental Protection Agency Region II � 2890 Woodbridge Avenue, MS-105 Edison, New Jersey 08837-3679 CI� L�I l�Jll � � � � � ' Ll I �J � n ,� �� The U.S. Environmental Protection Agency conducts annual inspections of Full Circle's aprocessing and storage facility in Bronx, New York to evaluate the compliance level of the facility. � The most recent inspections of the facility were conducted by the EPA on: � March 17,1994 November 2,1995 June 12,1997 � Copies of the inspection reports are available upon request. f� � I�I The facility is also periodically inspected by the New York Department of Envirorunental Conservation and the local fire department. Full Circle has �no pending violations, citations, or fines. In addition, Full Circle has been audited by over 300 customers, and has successfully passed every audit. A list of companies that have audited the facility is available upon request. p For further details on Full Circle's compliance record and inspection results, please contact the U.S. EPA or NYS D.E.C., and speak to the person handling PCB, TSCA, or hazardous waste facility compliance. � � I��� � LJ I�l � I■I 27 �!I � IRJ L�J Full Circle's closure estimate is based upon an analysis of the facility conducted by an independent consulting firm. The closure plan is reviewed annually, and the closure trust fund account is adjusted annually for inflation. The mechanism used is a fully funded trust fund account. . Established: May 1994 � Original Estimate: $112,488 n Basis of Estimate: Maximum on-site storage is 231,000 pounds of PCB waste ll Off Site disposal Costs $84,330 � Decontamination Costs $5,660 Contingency/Administrative Costs $22,498 L�J � Fund Mechanism: Trust Fund Account Status: Fully Funded as of January 1997 Q Bank: Amount: pAdjustments: Notification: � L■1 � � l�J LI � Bank of New York $119,992 Annually for inflation EPA notified by certified mail of any adjustments or changes Copies of the closure plan, notification letters, and account statements are available upon request. 2s � Lil CI� Full Circle is regulated by the U.S. Environmental Protection Agency, and the New York � State Department of Environmental Conservation. For more information on our permits or compliance record, please contact the following agencies: a US EPA Region II � Toxic Substances Control Section 2890 Woodbridge Avenue Building 10 0 Edison, NJ 08837 Phone: (732) 906-6811 aNYS DEC � Determination and Compliance Section Bureau of Hazardous Waste Facility Compliance 50 Wolf Road � Albany, NY 12233 Phone: (518) 457-5400 � � l�J � � lJ l�J � � 29 � u o ��:���,��_���:��:M��,���:��M���:���`�����. � Transportation Subcontractors Full Circle utilizes several drum supply and transportation companies throughout North America to deliver empty containers to customers, and transport filled � containers to the Full Circle facility for processing. Subcontractors are selected on the Uasis of location, cost-effectiveness, and service capability. Full Circle evaluates the permitting and insurance of every subcontractor to ensure compliance with all federal, j'� state, and local regulations. [.! Qualifications information on specific transportation subcontractors is available from � the New York headquarters. Full Circle is willing to consider customer requests to utilize other qualified vendors and transporters. � Transportation C�,yabilities, Transportation inanagers in the New York headquarters arrange delivery of containers � and convenient pickups of material. Full Circle can provide permitted hazardous waste transportation throughout the continental United States. Arrangements for a shipping by water from Alaska, Hawaii, and Puerto Rico can also be made. The transportation department can accommodate small quantity pickups by using local carriers, or by providing guidance on proper shipping by UPS. � Container St�yylv and Labeling � Full Circle will provide all necessary container labels, and can provide cost-effective container delivery through local supply companies. All materials must be packaged in sealed DOT-approved containers prior to transport. Containers should be labeled with athe Full Circle material profile label, waste classification label, and any other necessary identifying labels. a� Ap�roved Packa�in� � Bailasts: 55 gallon steel drums UN/1A2/y1.2/100� Lamps: Fiber drums UN/y26 or lamp boxes Transformers: UN-approved steel drums, pallets, or flatbeds � Oil and Soil:_ UN-approved 55 gallon steel drums Batteries: Palletized UN-approved steel drums or boxes � � � 30 l#I � � � � � � � � � � 1 1 I � I I � � � 1!�►�1�"�IE1�!'ilY!Y�t��►��,.`�rl:�i���►M Full Circle has established relationships with qualified transportation companies throughout the U.S. and Canada. The following list consists of the companies that are most frequently used as subcontractors. Full Circle is willing to consider customer requests to utilize other qualified subcontractors. Additional information on these subcontractors is available from the New York headquarters. Drum Su��plv Abbey Drum Co. Baltimore, MD Federal ID#: 520851817 Burbank Barrel and Drum Co. Galena Park, TX Federal ID #: 1-74-1843108-0 Gonzalez Steel Drum Co. San Francisco, CA Federal ID#: 94-3085589 Maxi Container Detroit, MI Federal ID#: B382334575 Transyortation Hazmat Environmental Group Buffalo, NY USEPA#: NYD 980769947 State Transporter ID#: 9A-278 SET Environmental Wheeling, IL USEPA ID#: ILD 981957236 State Transporter ID#: 0049 Tri-State Motor Transit Northeast, MD USEPA ID#: MOD 095038998 State Transporter ID#: HWH232 Drum Reconditionir�g Menna Container & Drum Inc. Brooklyn, NY Federal ID #:112802163 31 � C'� � � I■1 u u I�I � � l_J � l�J � l�J I�I � � Drums transported to facility, unloaded, and weighed. � Customer issued an invoice for the ballasts received. i Ballasts inspected for potential leaks. i Leaking ballasts Non-leaking ballasts separated and sent demanufactured. for whole ballast Capacitors and potting material removed, metals incineration. separated. Metal Capacitors and components potting material tested. Non-contaminated shipped to TSCA copper, steel, and facility in DOT- aluminum sent to approved containers. smelters for recycling. , Customer issued a Certificate of Recycling and Disposal for their permanent records. 32 0 I■1 � � � � � � � � I � � � I � ' I � � � Lamps transported to facility and unloaded. � Lamps are crushed/imploded within a negative pressure chamber � Crushed material is separated into powder, � � glass, and metal. Glass is collected The phosphor Metals are and sent for powder is retorted at separated and sent recycling. high temperatures. for recycling. , . Recovered mercury Uncontaminated undergoes distillation phosphor powder is and is collected in Iiquid recovered for reuse. form and reused. r Customer issued a Certificate of Recycling for their permanent records. 33 a � � � �'RANSFORIV�E�tS <500 PZ'M � � Coils incinerated to <10ug/100 cm2 � � Ash sent to � chemical landfill. Copperand � aluminum sent for smelEing. a Cases decontaminated to <10ug/100 cm2 � Cases shredded and sentfor smelting Transported to facility. Unloaded, drained, and dismantled. � Core steel decontaminated to <10ug/ 100 cm2 � . Core steel sent for smelting � Residual oils 1 � >50 ppm sent �50 ppm to EPA permitted sent to PCB cement kiln incinerator incinerator Porcelain and other solid debris � Debris sent to chemical IandfiIl. a TXtANSFOxZMERS Transported to facility. >$oo r�� Unloaded and drained of oil. a � � . Transformer cover removed, and internal core aand coils removed. . � � Paper and insulation Radiators drained and Cables coils and windin s separated and sent for flushed with solvent. chopped into nuggets. g disposal. � � � � Metal case rocessed in �parated internal a P Nuggets processed in de reaser to components are solvent g cleaned to degreaser to <l0ug/100 cm2 <10ug/100 cm2 <10ug/100 cm2 � � � , � Metal components sent , for smelting. � a � 34 I�� � � � � L■J I Full Circle utilizes a combination of internal material tracking and quality control, and independent laboratory testing, to ensure that all materials are appropriately handled. Full Circle does not maintain an on-site laUoratory for testing of ballast components. Instead, disposal decisions are based on test results obtained from an independent, professional laboratory. Fisher Associates Environmental Engineering, Ltd. conducts PCB wipe tests on metals reclaimed by Fu11 Circle. One random sample is taken from every 1Q,000 pounds of material. Fisher has been providing same day service for the analysis of Full Circle's PCB wipe samples since 1994. No material leaves Full Circle's facility until the test results have been confirmed in writing by Fisher Associates. Laboratory: Fisher Environmental LaUoratories 2495 Main Street Buffalo, NY 14214 � Contact: u Certifications: � � � � � � � [I � Sean Fisher New York State Department of Health ELAP#11351 Full Circle certifies to all of its customers that its recycled metals are uncontaminated (mostly undetectable levels, but always less than 100mg/100 cmZ PCBs). Full Circle conducts sample wipe tests on its floors to ensure that there is no spread of PCB contamination around the plant. To date, the wipe tests have indicated that the plant is free of contamination. Air samples have been taken around the production machinery, production workers and throughout the entire plan. The laboratory results have never shown detectable quantities of PCBs. 35 � I � I � �' � � � � � I�� � 1 � � � � ' � � TRANSFORMER RECYCLING � Transformers are drained and dismantled. Steel, copper, and aluminum are reclaimed froin the case, coils, and cables. All metal components are tested to ensure that levels of PCB contamination are less than 10 ug/100 cm2. Steel, copper, and aluminum are sent to smelters for recycling. Residual oil, ash, and debris are sent for proper disposal. Aluminum Decatur Aluminum Decatur, AL Doehler Jarvis Greenville, TN CoDper Wolverine Tube Decatur, AL Steel SMI Steel Birmingham, AL U.S. Steel Fairless, PA BATTERY RECYCLING Batteries are shredded and sorted to separate the components by metal type. Metals, including steel, aluminum, chrome, nickel, cadmium, and iron, are sent to smelters for recycling_ Plastic SIMBA Intl. San Diego, CA Metal S.M.I. Houston, TX Zinc-Bars U.S. ZINC Houston, TX Lime & ZNlMo� CAMERON CHEM Chesapeake, VA Mercury, ABBOTEC LTD. Toronto, ON KOH (Potassium Hydroxide) ALPHA-OMEGA Longview, TX 36 •I J � BALLAST RECYCLING Contaminated metals (traces of PCBs greater than 2 ppm or 100 mg/100 cm2) are incinerated at an EPA-approved facility to ensure 99.9999% (six nines criteria) � destruction of the PCBs. Non-contaminated metals are sold to copper, steel, and aluminuin smelters for recycling. Full Circle currently utilizes the following vendors: L�1 Steel j. Bass & Son, Inc. Mt. Vernon, NY CoDper, Alurninum, and Insulated Wire Pine Metal Maspeth, NY � � � LAMP RECYCLING Glass and aluminum is recovered and sent for recycling. Phosphor powder is retorted, and the mercury separated from the phospllor. Mercury is distilled to a purity of 99.9% and used in industrial applications. Glass a Allwaste Recycling, Inc. Jackson, MS a Allwaste Recycling, Inc. Newark, CA � Alurninum Reynolds Aluminum � Hamnnond, LA LMC Metals QSan jose, CA Mercury Retort � NSSI/Recovery Services, Inc. Houston, TX aAERC West Melbourne, FL � � � � . Strategic Materials Midlothian, TX Reliable Contracting Millersville, MD Gachman Brothers Metal Recycling Fort Worth, TX Metro Re-UsIt Recycling Hyattsville, MD AERC Allentown, PA Bethlehem Resource Recovery Hellertown, PA 37 J 0 Full Circle believes that the permanent destruction of PCBs by incineration is the most � environmentally secure procedure for handling PCB Ballasts. For these reasons, Full Circle has esfablished a contract for PCB destruction with an EPA-approved PCB � incineration company. Full Circle will also provide landfill disposal of PCB components in an EPA-approved chemical landfill. � Incinerafion � Safety-Kleen Environmental Services 2027 Battleground Road Deer Park, TX 77536 � Phone: (713) 930-2300 Contact: Rita Hard aEPA ID#: TXD 055141378 Permits: Hazardous Waste Part B#HW50089-001 � Wastewater Treatment Facility #TX01429 PCB Liquids and Solids Incineration Letter of Authorization CERCLA Approved for Superfund Wastes p Air Emissions #5064 NPDES Wastewater Discharge #TX0005941 NPDES Stormwater #TXROOA074 I� '�� � LJ L,andfill U.S. Ecology Highway 95,12 miles S. of Beatty Beatty, NV 89003 Phone: (702) 553-2203 Contact: Kevin Withner EPA ID#: NVT 330010000 aPermits: RCRA Permit #I iVV002 TSCA Permit Air Quality Permit #1672 aPCB Transporter #NVD PCB001 Hazardous Materials Transport #00948 � ul 3s � LJ I�I L�J !�J � �� Full Circle employs a sophisticated computerized material tracking system to establish clear chain of custody and verify final disposal of all contaminated components. The system is designed to ensure clear proof of proper disposal for customers and regulators. All material tracking records and documents are maintained in both computer files and paper files. Full Circle's Certificate of Recycling and Disposal specifies the method and location of final disposal, as well as the manifest and container numbers associated with the shipment. This detailed certificate, backed by Full Circle's computerized tracking system, provides proof of proper disposal for the customer's permanent records. � Method: Mechanism: a Tracking: n L�J � � L�J � L■I � � � Documentation: Automated, computerized system Bar-coded container labels are scanned into the tracking systenl upon arrival at the facility Cradle-to-grave linkage from quotes to labels to manifests to CRDs Labels for drums, including a unique drum number and bar code Manifests for all pickups and shipments of ballasts from customers to Full Circle's facility Material tracking forms for linking the incoming drums of ballasts to the outgoing containers of PCB waste Manifests for outgoing drums of PCB waste to the disposal/ destruction facility Detailed Certificate of Recycling and Disposal verifying recycling of reclaimed components and method of final disposal � � �� � � � r � � � � � � � � � � � � � � ���� �.I.���.�1C,� ���i.• An EnUironmerrta! Technologies Compan� .. � ,-. Orum No Date o( Picku�st Total WeightMaX: 750 Ib. MATER{AL PRC�FILE LABEL ManifeslNo. 2031 Materiai Description: Used non-leaking fluorescent light ballasts intended for recondi- tioning and recycling. Equipment contains small PC8 capacitors Federal Status: Small PCB capacitors are not regulated for disposal pursuant to U.S. EPA PCB Rules 40FCFR 761.60 (b) (2) (ii). DOT Shipping Name: R.Q., Polychlorinated Biphenyls, 9, UN2315, PG ;!' DOT Requirements: Package in 17C or 17H drums or other DOT app�oved conta�ner ` � • Broward County School goard Generator Information: Company Name' . Contact: Addr $S� �320 SW 7th St. � �t. Lauderdale F-L 3331 �Z �fi�'i� �e� ale State: �ip: Disposal Method: �;; rU;l;, T)( Disposal Destination: ' In case of accident contact: Full Circle, Inc. 509 ti+a��ca Siree� �rpnx vY 17<%a i; ;81�28•<567 Coast Guard IIIIIIIII�IIII�IIIIliII1�lIIl11lII�III�I���«�ii«�i��ii�iiii�iii� Nauo `8�'e42a 8802 en10r 1111111 Illl111111111111111111111 Illlllllll1111111111 Ilill IIII I111 NANDLE WiTH GARE! 9G1a73�°°°,� " � ��� . " • � �r,. i �. :t p • � L ,• � , � � • ��� 1. f �. ♦ �i �.. � � r, �� *� •. �' �� ' •*�' ,• � � ' .'. ... � ~� "� ,t' !t � .�' : •' : ' � ±•. fI'1' '_ � L" •� , •''. . . Generator: Address: Contact: TeflFax: FI..�LL CI�R CLE CER T.�FICA TE OF I�ECYCLING � DISPOSAL �BC Company Incoming Manifest #: 20258 100 Main St Anywhere, USA 12345 JohnJones (111) 111-1111 ! (222) 222-2222 Incoming Baliasts Drum Number Drum Weiaht 0005 839 0007 930 0001 1043 0009 779 0004 1111 0008 569 0003 809 0002 1103 � I By. �-��.� � ��c�-=+C)�LG' Title: Material Trackina Manaqer � Date: 12-Feb 99 ---------------------------------------------------------------------For Office Use O Date Received Date Processed: 24-Nov-98 27-Nov-98 � Disposition of Outgoing Metals and PCB Material — — — -._ __---- ------- - -- -.._.. .--- — � Recovered and I ' Recycled Materials Waste Material ' Total Weiqht Total Weiqht i ' � 5,531 1,652 I � PCB Material � Disposal Method I ' Incineration � Destination Rollins, Deer Park, TX Outaoino ManifesUCD # PO-1432 Outgoing PCB Container ID# Total Incoming Weights: 7,183 Total Outgoing Weights: 7,183 Note: slight variation in incoming and outgoing weights is due to repackaging in different containers. The undersigned certifies that the waste described above has been recycled and disposed of as indicated and in accordance with U.S. EPA and state regulations. Issued by: _ Full Circle, Inc. 509 Manida Street, Bronx, NY 10474 97742 / 00 � � � a a a 0 a 0 0 0 a � a , a ��,�..� IRG��, I N[C.. _ _ (800) 775-1516 0 509 Manida Street Bronx, NY 10474 � Phone: (718) 328-4667 Fax: (718) 328-4462 Email: fullcircle@evtc.com Web Site: http:/Iwww.evtc.com a�' Printed on ^ �� recycled paper . a � O a . �. a� a • • Statement of Qual�fications 0 � a RECYCLIGHTS�, Inc. a � � MINNEAPOLIS, MN a� 401 West 86th Street " Bloomington, MN 55420 � TALLAHASSEE, FL a' 4972 Woodville Highway � ; Tallahassee, FL 32311 aCOL UMB IIS, OH 4220 Perimeter Drive � Columbus, OH 43228 QLAKELAND, FL 4960 Lakeland Commerce Parkway aLakeland, FL 33805 � (800) 831-2852 a(612) 948-0627 FAX Revised: May 14, 1997 � � r' ��`r , �Copyright, 1996 RECYCLIGHTS, Inc. � � �.J � Q � Q � 0 � � � Q � � � � � Q � � MINNESOTA REGIJLAT(�RY STATUS • • Hennepin County Hazardous Waste Recycling and Stora�e Facility License Hennepin County Hazardous Waste Generator.License • Minnesota Pollution Control Agency Compliance Agreements for a Waste Lamps Proces�ing/Recycl�ing Facility and for Short- Term �Stora�e of Waste Lamps s � Amended Compliance Agreement for Other Mercury-Containing Wastes � EPA Notzfication of Regulated Activity Fozm 8700-12 • State of Minnesota Application for a General National Pollutant Discharge Elimination System (NPDES) Stonm Water Discharge Permit Form D Conti.-.n �1 Dnnn 1 _,. .. .,,,,i nrrvne r�urc �_,. � SEP 23 '99 11�21 FR RECYCLIGHTS L*J i�� L�J �I L�J LJ � � I�l � u 612 948 0967 TO 918179249380 P.02iO3 STATE OF Nl'I1�I�IESQTA PULLUTIOI�i CONTROi, A,G�NC'Y �ARAOUS wA,S�'E S'�'O�iGE FACYY.TTY �T�' FOR � M B�.00MIN�TdN AS�OG'�4.'��S ANA i2�C'YC�GT�'S, �iC- . C4-�ERMI'�EES �f.s. �pa �a rru�aE�. Nnvoaaasv�a�s I� accardance wi�t}� the provisions of iv�iuOua. Stat. chs. z i S aad I I b, N�. R. 70Q 1.0010 � 7Q0 i.o�3a, and Minn. R. 7045.4 � 00 - 7045.1 s80, a H.azardous W�ste Storage Fa,cility �ermit (Pez�it) is hereby issued to ZtEC'YCLIGHTS, Inc., az�d M-M �loom�ington Associates for a Faci�aty Iacatcd at 4�5 West 86th Strect, ��oomingto�:, Ivlinnesota. A gerieral locatian map is pxo�vided as Appendix Y. This perm�it, tog�tb,er witii the U.S_ �n��vironmental Protection A.gency's Fede,z-al �'ermit, cou�prise � r�e Resource Conservation and Tzecavery A�t (RC�tA.) Permit whicta bas been prepared basect • upon the in�oxraation �rovided by �C�t'CiTGI�'S' most recep.t Permit A,pp�ication (P�rt ,A. and Part B) inciuding ��visions ieceived through November 1997. Tha Per�mit Applica�ion is � refercnced throughout this Permit snd as such, is an integrai and en�'orceable part af this Pezxnii. � J � � �CYCLIGHTS is the 4p�xat4x and M-M Bl�omingtou Associates is the owner o£the �'aci�iry; togcther they sre hereafter referred to as tl�e Co-Pez�onittees. For the pu�goses of cprrective actian, the "�acility" incltides ali propezty used by the Co�Perutittees sad located at 405 West $6th Street, as de�i.neated in Appendix ZS of this Pern�it. 3pecific operating, emergemncy, record iceeping, reporting, and geuexa.t cQuditions apply to tk�e Facility, which contai�s aII pez�zzi.tud regulated �nits. The Faci�ity location is at 44 degrees, 55 minutes, 52 seconds latitude, ar�d 93 dcgrees, 16 mzzxutes, 59 seconds Iongitude. �iazardous waste maaagGd �t th� �acility is generated both on-site and o£� sxte; henee rhe Facility is co�sidered an aff-site �acility. Tius ''e.miE authoxizes amd requires the Co-Permittees to cenduct the following hazardaus waste man.as�emer�t activities; storage of hazardous waste i�� contairae;s: � Pa�e 2 of s9 Jac�uazy 1998 �,r�vr:nno4n �aes L�J O C� � CI C7 C� � C� C7 C] � C=] C] ..Y.: p . .� � . �_ � � � ~ y� � y�: yijf'vX.�:^y'y: �y:y ��� v� «�:f::.s:i: ;� R,• � +i;,�\.+{'i . �Ee.y+� ��Zra. ' n 2 ; �7 � + , v'�u',�:i �`. •�: :b,'h ;�•.,}r.' St .. j yJ���i ;�< a:�''s`;f{�•',::,�a• •� 'va•a:u�'� }�, ' ` ;E�'.. .:Y�+yv,�;tt� '• 5.�,',.,C;�. w ' � ����. . f%; ;`'. .'• r �i,+�V;,i+^ .. a3i3 � `�a `• <.7r1`G`t=6�yaf.il;,: �'-- " ::'i%�C.�d!3��;� /' ;��y Cwy7��� a��i�• ��`raA"tr ti":rf =-`i?ti11�r;' ,:iyyFi�y� �h�.ii� t^.. s•:;_ �+3::it t�'���� �`� (..5� Ls3az�i�v ,� u,Y.... ,<,.. ��r..,r�- ,.i �. ��.•^�: CI C� C :� �::t� -- .:ti: :�. . .:� ;�::: . =I • . rii+, � „ • 7 '�M1,yp"+ ... � ' t.' ° . a�:y»}q4'��''�:t ?Ci:�". • �'i:t`1Cu:e •�`C: F_��._ i`'4ii'� a1. .i.'-^'~ .�.+ , ..N,.�• .�. � ' � _� . _ � . ' , � :'ti' t1n�.�} ��� '� , •�r�~' `�l� � :;;_�:;�.���r-s:�� �;�, r HAZARDDUS WASTE LIC�NSE ��`���'�� �� ���' � State of M� n nesota •jf , zy� li.i�S �a "� A ����''�� COUNTY of HENNEP1N r•' �.- � /.ti. /,•i ; , ��� �� �'�`�� � De artment of Public Works °�� . p :..;..�;:_ :; +.t! _ ��'� �} ����. Environmental iUlanagement Divis�on ..:}i; �,ji, • .: �r`�`;; ;��:.`.� ����: :-�'�, WHEREAS, RECYCLIGHTS INC • .: �! 0 ,: . ••. : . � '_.��;::�. ���� f� � .��+�y� �M` „'�y :�?':i€ ti� _ `j��5"• �i�rf _ 1�:.;} '�,r,.. �" � ;`� ��' '' ���l;i:t �u �': ':.,.;, -.t r .. ' �Y e � `��«L�.. 'ti`�e� �~ .�_i'�'' : . . � �.../ ' ` ..�. �- " . ;� • . Itrrs /,tcirl • � • .;, C., i, ' �: �_ !d� y' ,,,; i SI.X HUNDRED � . DOLLARS to 1he'1'reasttrer �'�.: s, ;, the sum of s� 1 ::� ;•.:'t;`` . �•-: . ' . ' itii� �"':: ..- : �::•::_. �•: l;._ :�;;� , ofHennepin County as required by Drdinance Number Seven-Hrzzardous Waste Management Ordinance`or Hennepin Coccn.ty. `;�, _r ,:_ �;':, , -,�., "�`��� � `;��1s. RECYCLIGHTS TNC � � �`' �''� ��j �• ,;, ,; . is hereby relicensed and authorized to operate a ,-' � ,�;� .��_ ,!: ,. -;�; � T�EATMENT FACILITY � �•��; � s"���'� .,, �� :;::,� •'•�`.� !'�i•' "'`^ ;, '�'��' �� '!� a� 4t}1 WEST 86TFt STREET, Bl.O�JMING70N, MN 55420 -- V�'" �: _- .::,i � . ..SE�� �, ' T:i �i. `;'� '!=; c �� _; : L•.`. •:: ,� ��� • ��, . � t:��.:.:. ':-:... 1998 _.,, �.: , 4-z .. , ' �., �� „`_•� � ,; ' until June 30, , subject to all conditions and provisions of said Ordinance. �•�: .:,:; `='' ,;::;;� l:�y�`»•= �. �n��% � Given under my hancl this �� � ;:;-' ,. •, f' ;{;r�, � •:=:-;�i' /J � l�i� �'•' `'` � / v � : \::.''i ��! ,``�,.`K�A M1.:..� rr�;�;.�� � '•t's"':�5�� �.,.I"�. !, t,eV� ; j ���i ' jl `f`. •`.?�• ,`,�� HC5074U/96> �'. i,' �.' "� � . . .\e- ,•/..�� . n. _ _ : li++- �' . � :�i .(� ' ' ry.. ''.. .. .' :;1��(Ir:t;:''<�: �'-,'���:yj�'Pt'�:" .i.-l� r"",F>�:i��t�'��Y°�'��� Jli . ?r^'+��'' r` Y: ti,;;=:< �'_' f<t _ :;:t� ��a;• : ,•,,,° ...� �<,;•{r-. �.. f 7:, r '�;' �•1•"':! _.'� :.<a .t,cF;� �r•' •,. s•>: �i ';L':..�n ' ';2. . :,:, •��,,.> :. ' • � :;;,;;. •;.. �> ... ' ,�t3a:� .«q�_.:�iii �i• ~•.+ : •• t�w•If;f:.r:ti�:��l���'•��tri�. '+, '.:,?N;';i�e....;y: .. ,4,n�...a:. . �.A;. : a.��{i:.. .�`:. . ..r,�•�y_X;�wa '�y; .. t' �: . Sh�'\F',:.� .i�2�'.,. •�d: •,. .;i�j:���4 .i}:i'. � l•. ' a_ f•:,i�.Y,y_:�.;i v�� .,t-; ; �, ,�:J?,.y • i . , _ ...:i:<•r' .y��.-- 1•-_ . -. _. --..,. !:�t:••..= <' ��_�;"�' dayo/�C,t� L�— A.D., / 1 �l %, , •.G?;.i ?�+ '=•�� :,:���, "��':`:,ti,. •� +�`. :�R -`' �".� •' :`._� . . ':i / ,L � �y.. ..- `� �. j J� i'I.r. . �. . ._ � :al ay�, . '� ' . � F -?..� - `c�.. . :: � • ,'/ 1 M:4�-'� _ . +.I �W�� ,!</ ftij;� �7•��i�f-'�npf �j:•' . •'.% ' � i: i� �f , ..� � ;:,�Pyw;.{ , -. . '�'r �' ..?i: `ii:: �r;. t : ,`�4"44`1 j" � ss .. 's "�v.t"y'r; `:'%�' �� ;�t-; � ' ' '•i �:J � � J � HENN�PIN C4UNTY HAZARDOUS WAST� GENERAT4R L�CENSE a �,�,�,.�.�,.�,.��,�����,.�.,<<��,,,���„��,.,���.,,.,,���,,,�, � KEIi'H THOR�tDYKE RECYCLIGHTS 401 W 86TH ST BLQOMINGTQN MN 5542Q-27Q7 � �ite Name and Address RECYCLIGHTS 4QI 86'fH ST W �LOOMYNGTON MN 55420 � a� � a Company Site ID: 000087�6 05300834 SIC: 4953 Generator� Size: �AR6E QUANTITY GENERATOR �PA ID: MNO-000-903-468 License Period: 05/O1/1997 thru 04/30/1998 has paid the sum of $276.OQ to the County of Hennepin as required by Nennepin County 4iazardous waste Management Ordinance Number Seven and has complied with the requirements of sa�d Ordinance necessary for obtaining this license. The amount above includes a 38% surcharge of $76.00 payable to: MTNNESOTA POLli1TI0N CONTROL AGENCY. The� above named company therefore, by authority of the Hennepin County Board of Commissxoners, and by virtue hereof, is hereby licensed and authorized to operate a hazardous waste generating facility at the above named locataon in accordance with management plans filed as of this date. 7he license is non-transferrable, and the licensee is subject to all � conditions end provisions o� said Ordinance, Minnesota Rules 7Q45, and the approved Lxcense applicatio� as filed with the County. Please refer to . MN Rule 7045.0243 subp. 3 items A to J for general li.censing conditions. �� LsJ�. � !J �' AT' THE LlCENSEQ S1TE � Hennepin County Department of Public Works, Environmental Management Aa.vision 417 North 5th 5treet, Minneapolis, Minnesota 5540�-1309 . � •�, � . Gre9ory $. Lie Principal Environmentalist Date Issued: 04/15/1997 TH(�S LlCENSE MI�ST B� PUSTEQ � I�I I �� L�J C� C I�J �� LJI � i� �� u .��� .%� � r'�� a?� y �....r� June 27, 1997 Minnesota Pollution Control Agency Mr. Brian Golob Environmental Manager RECYCLIGHTS 401 West 86th Street Bloomington, Minnesota 55420 RE: Signed Compliance Agreement Dear Mr. Golob: Please find enclosed the signed "Minnesota Pollution Control Agency Compliance Agreement for a Waste Lamp Processing/Recycling Facility (Agreement)." Minnesota. Pollution Control Agency (MPCA) staff sincerely appreciate the hard work and dedication put forth by RECYCLIG�iTS staff over the course of the last year. The forthright and cooperative nature of your relationship with the MPCA has allowed us�to engage in meaningful discussions and get the Agreement signed. In addition, the Lamp Recycling Workgroup has relied on your technical and regulatory input to guide the development of the regulatory framework for your industry. Your efforts are applauded. We look forwazd to working with you in the future. Please call Joe Carruth 612/297-3872, or Bob Cross 612/297-8482, of my staff with any questions. � Sincerely, � � imoth K. Scherkenbach T y a Division Manager Hazardous Waste Division � TKS:mIn Enclosuze L.i' l�l cc: Chris McLinn, Hennepin County Kris Hulsebus, Attorney Generals O�ce 520 Lafayette Rd. N.; St. Paut, MN 55155-4194; (612) 296-6300 (Voice); (612) 282-5332 (TTY) Regionai Offices: Duluth • Brainerd • Detroit Lakes • Marsha�l • Rochester '�J �tay 1997 � �� I�I � �' � �I � � � � MINNESOTA POLLUTION CONTROL AGENCY COMPLI,�.ivCE AGREEMENT FOR A WASTE LAMP / MERCL`RY-CONTATNING UNIVERSAL WASTE PROCESSI�"G/RECYCLING FACILITY Y. RECITALS A, parties. The parties to this Compliance Agreement (Agreement) are the Minnesota Pollution Control Agency (MPCA) and RECYCLIGHTS, Inc. (Company), a Minnesota Corporation. B. MPCA Authority. The MPCA is the agency of the State of Minnesota with the duty to administer and enforce the laws and rules relating to the prevention, control, or abatement of water, air, noise, and land pollution and to the generation, collection, transportation, storage, disposal, and other management of hazardous waste in the state. This Agreement is entered into pursuant to the authority vested in the MPCA by Minn. Stat. chs. 115 and 116 (1992) and 1993 Minn. Laws ch. 249, sec. 29. C. Rules. `The MPCA, after legal notice and heazing thereon, has adopted and has filed in the Office o£the Secretary of State, rules regulating hazardous waste activities that have the force and effect of law and general application throughout the State of Minnesota, which rules aze set forth in Minn. R. 7045, et seq. D. Aefinitions. Unless otherwise explicitly stated, the definitions in Minn. Stat. chs. 115 and � 116 (1992) and 1993 Minn. Laws ch. 249, sec. 29 and in Miiui. R. 7045.002Q and 7001.0010 shall control the meaning of the terms in this Agreement. All references to this Agreement shall be deemed, unless clearly inappropriate, to include all exhibits hereto, which are integral and Oenforceable parts of this Agreement. In addition, for the puzpose of this Agreement, these terms have the following meanings: L'' u 1. Lamp. Any lighting device which contains mercury. The term lamp includes, but is not limited to, fluorescent lamps, mercury lamps, metal halide lamps, hzgh pressure sodium lamps, low pressure sodium lamps, and neon lamps. 2. Waste Lamp/Universal Waste Processing/Recycling Facility. A facility that � processes waste lamps and universal wastes for the eventual or immediate recovery of inercury as a useable product. I� �� 3. Mercury �teclamation Facility. A facility where operations or processes are performed or equipment is used to produce free-flowing liquid mercury. TDD (for heazing and speech impaired only): (612)282-5332 Printed ort rerycled paper contarning ar leasr !0%frbersfrom paper recyc(ed by consumers O I� � I', � BY THEIR SIGNATURES HEREON, THE UNDERSIGNED REPRESENT THAT THEY HA.VE THE AUTHORITY TO BIND THE PARTIES THEY . REPRESENT, THEIR AGENTS, CONTRA.CTORS, AND SUBSIDIARIES pRECYCLIGHTS, Inc. aA Minnesota Corporation By Q�P,�� d � r � � Keith T. Thorndyke � President and CEO RECYCLIGHTS, Inc. Dated b�9 , 1997 � � � � ��I � � � � � � � L�J MINNE�OTA POLLUTION CONTROL AGENCY B 1/ �- Y Timothy . Scherkenbach � Division Manager Hazardo Waste Division Dated � �5 , 1997 / 16 �e :*tr� a ty;�e vd�h El.ti� typs (12 chusc:xrs p�or :^,��} in . a �.�: yak,'u�s xhl " —, .....�� ..., �, .. � -�,--:_:.�[� *yM �xa'{lY _.y !" 7. ST•ll�up[ ~I��~�..� Yyllb...:_ }��Q �, 1•i�f��,.rr.i —� � � •M . � ... Y��w�r���.1k ____• _.,--.--`--� �.::r..-�:�:. � Far++.�c+o�'�+�. 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' r..n�nL`O Ofl 1'� �j,i. �on-Storm tiVater Discharaes aud Permits � �I Does the site have any other NPDES/SDS permic, a Hazardous Waste Generator [D T or any other rype of MPCA permit? � � Yes � No If you chec1ccd ya, indicate the cype of permit and permit # or ID ��enng��n Courtv Ra z arr�o�is j�srPse_ nerator License. �C�, Co�oliance AQreements for RecvclinQ and Stora2e. Does the site dischar�e noncontac; coolin� watec (e.g.: water used in power generation and rejrigerariar, etc.) and/or process � wastewater (e.g.: water used in an industrra! process - food or other product washin� etc.)? �� Yes - continue with question (�) � No - skip question (7) Whece does noncontact coolin; water and/or process wastewater discharge to? (check Q!! that appty) � �tuRicipal storm sewer � Sanitary se�ver Q Septic tank/drain fteld Q Other � If you check�d "other", please indicatc where �vate: dischar;es to (e.g. ditch, detention porrd, erc.) f�. Prerequisites for Appiying for a Permit . � Describe the primary activity at the site (tivhat are the principa! products or services): Mercury containing Lamp and � Device Recycl�r. Indicate the Standard Industrial Classification (SIC) Code for that activiry (see list attached to appfication inrtruc�ions) 5093 l�l a . 0. � Is the SIC code or primary activity you indicated in question (8) listed under the �r:andatory or disc: e:i�nary cate�ories (sez application instruccions for a list of all S!C codes and cctivities) or is it not listed in the application instructions? � mandatory [] discretionacy [j not listed (ijyou checked "nor listed" skip qiresrions 10 and 1!, sign, date, and nrQi! yoi�r applicalion to the iYIPC.4 - your jaciliry is �rot r2acrired to receive permit coverage.) Does storm water contact any of the follo�vin; rypes of macerials ar activities at the site (check all that Qpply): � Ra�v, intermediate, or final products (e.g.: !o� coal, salt, sand, grave! or taconite stockpiles; l:u,rber, scrap, meta! products, vehicle parts, ece.), list products: ' � Industria( wastelbyproducts (e.g.: sli�dge, 3►•aste lubricants, tnine tivaste, satiti� dcrst, scrap equipnrerrt,:rncovered d:rmpsters, etc.), Iist materiat: � Loading, unloa in�, or othec handlin; of industrial �vaste, byproduct, ra�v, intermediate, or final product; list activity •���e �on�p 7 er i s �e ►.clased � 0 Vehicle or process equipment maintenance (e.g.: fueling, �vashing reparr, painting, etc.), list type of maintenance: �you checked mandatory in question (9) you are requirtd to recaive permit covera�e • continue with question (11). If you checked liscretion�ry in question (9) you are required to receive permit covera;e only if you checked any of the items in question (10). If �u checked any of the items in question (IO), continue �vith question (11). Ifyou did not check any of the items in question (10), u are not required to receive permit covera;e - si�ip question (1 l), si�n, date, and send the applicativn to the ivIPCA (do not enclose Ire �rpplication jee). �. Wt�ere should the annual permit fee invoice be mailcd: � the faciliry maiiin� address indicated in question (?)? � the owner mailin� address indicated in quescion (3)? �efore you sign, date and attach a chec4: Cor the S85 application fee (�tra�le prq•able to tl�e Mii�nesota Pollrrtiorr Co�rtrolAgerrty), Storm Water Pollution Prevention Plan must be developed far the site to meet the requirements of the permi� �IV. Certification "I certify undec penatry of law that this document and all aaachmenu were prepared under my direction or supervision in accordance �ith a system designed to assure that qualifi�d personnet prooeriy �athered and evaluated the information submitted. Based on my• quiry of the penort, or persons, who mana;e the system� oc those persons directiy responsible for �athering the informatian, the � information submicted is, to the best of my l:nowled�e and betief, true, accurate, and complete. I am a�vare that there are si�niftcant nalties E'or submittin� false information, includin� the possibility of civil and criminal penalties." `r'r���ted � lame: Brian R. Golob ^ n Ticle (Mana;er, CEO, etc.): Environmental Mana�er r v ' 1 ' � r ^ � � � r� ized Signature: r'�' """ �' "" " D: te Signed: r� �U � � EJ''—� . ' Sci�d tl�e com�leted application to: 1�1PC:�,1Vater Qualit}� Di��ision, Storm 1Vater Permit Program, �30 Lafayctte Road, St. iul, �1V ��I»-�19-1 �1 . � ��� I�. 'J Cl IJ � � C� � Table 1 Mercury-Containing Device Process Description EY,ECTRICAL DEVTCES THERMOSTATS, SWITCHES AND AMPOULES The item will be crushed, discharged into a canister and placed in the distiller. Aft�r distillation, the remaining glass and snnall amount of wire will be placed into the crush and separator system. RELAYS � The unit containing the liquid mercury will be drained. The unit that contained the liquid mercury will be distilled. After distillation, depending on what the unit was made of, it will be either sent to a recycler o�' placed in the dumpster. MERCURY COLUMN DEVICES THERMOMETERS, GAUGES, MANOMETERS, BAROMET'ERS AND SPHYGMANOMETERS The column will be crushed, discharged inta a canzster and placed in the distiller. After distillation, the remaining glass will be placed in the crush and separator system. SCTENTIFIC/MEDICAL DEVICES � DIALYZER D The unit will be drained of liquid mercury. The unit will then be placed into a . canister for distillation. After distillation, if rubbex was present, it would be combusted. If plastic was present, it would be combusted. If any remains, it � would be placed in the dumpster. If any metal is present, we intend to send it to a recycler. DENTAL AMALGAM DENTAL AMALGAM " � The amaigam will be placed into a canister and placed in tha distiller. After distillation, the remaining substance will be placed into a container and sent to a recycler, if possible. LJ � 'J D;�;� BATTERIES BUTTON The battery will be crushed, discharged into a canister and placed in the distiller. After distillation, the remaining material will be placed into a container. Management strategy is to be determined. ALKALINE The battery will be crushed, discharged into a canister and placed in the distiller. After distillation, the remaining material will be placed into a container. Management strategy is to be determined. � � � ' L! I!' L�J L!' � I�J � �J L u � � L�. L�J HandlinQ Mercury A ball valve on the stainless steel cooling traps is unlocked and mercury is discharged into a metal storage container. The storage container is set inside a holding container which is placed in the corner of the distiller room. Distillation Unit The distillation unit is a unique and patented design. It is based on the simple principle of separating mercury from waste by heating. The loaded distiller is evacuated by a carbon-filtered teflon vane mechanical vacuum pump. The evacuation is done in stages to prevent raising dust in the chamber. Nitrogen and oxygen are added to the chamber at various stages to limit the amount of water generated in the process, and to facilitate the combustion of any organic materials. The temperature of the chamber is raised to �650°C and held for a number of hours. Mercury vapor driven off the material is passed through an afterburner which is at a temperature of 1100°C. This afterburner completes the combustion oi any organics and is especially necessary for battery reprocessing or high mercury content materials. The vapors from the combustion stage pass through a set of condensexs that are maintained at �4°C. Metallic mercury is condensed in the traps and retained in sealed tanks. The distilling and cooling process takes approximately 8-24 haurs, depending on mercurial content of the material. If there is any problem during the prvicess, the system flashes an alarm. If there is a threat of inercury in the chamber, a flashing beacon is lit, and the system cannot be opened without overriding interlocks and entering. an access code. If the alarm condition is satisfied, the system can be restarted and the process resumed. When the process is complete, the system indicates that and the existing temperature inside the chamber. When the chamber cools to 125°C, the chamber can be opened and the 30- liter containers transferred to the cooling station. At this point, the powder in the containers is virtually mercury free and is no longer hazardous. � h:�stmtquaRsection5.wpd May 14, 1997 CCopyright, 1996 RECYCLlGFfCS, Inc. � O a � a 0 0 a Q � a � 0 0 0 0 0 a 0 � � h:lsim�quallsuntqu�1.00] BI�O(�M�N�TON, MINNE�OTA, BUILDINCT Section 5, Page 17 �Copyright, 1996 RECYCLIGHTS, i��. L�J � � � �'� 0 � BL�OMINGTON MINNESOTA FACf LITY FLOOR PLAN a i1AAINTENANCE AREA � �_ ❑ TOP rHG PROCESS� I AR� I ! — — — � SHELF� SHELF� SHELF� � � -------.------------ ; � RECOVEREO MAl"ERIAL � �STORAGE AREA • : : �: ; -------------- � � LAMP ; � STORAGE AREA � `— e7ESTRQOM � I � i MEN� '� � , OIRTY CLSAFi � I � WOMNS � ��ESTROOM_ , OIRTY ICI� 0 i riEf� . HG WASTE HAZARDOUS WASTE � STOR- STORAGE AREA AGE ' a�;A . � � Y Q 1 � BREAK / OFFlCE '� c � — STORAGE ROOM � . �v � � � � � ;______________ STORAGE & PROCESSiNG LJ � � �✓ �� �.�.- .�i�� � � . Ca,y . '' •., P ,' Sr�Rq� ,'� �� ,qc,�0 OeoA - . , � aA�q . P,qC��r f?Q • _ � '.\ , .� � ST�A��''F � : , �r: y � CRUSH - . :SEPARATE � Rnnnn v DISTILLER ROOM � : � n SEP 23 '99 11�22 FR RECYCLIGHTS 612 948 0967 TO 918179249380 P.03iO3 i.,i I � � � � � � � � M � � � I I � � 1 � ��i�. rraoouc� MA12Ski USA fl�C. 70�0 LOt115{ANA, SU�TE 4000 HOtJSTON. 'iX 770Q2 f�t1ST1 LOON� (713�4-0468. FL r --� ,:.,e:�• -• ., ^�:�•� ''ca� tMnvuw�ir� . ,n,a�,. . .... .,..,.,•.':. .:. � 07 /28/ 99 . � TH15 ERTIF TE IS {SSU� AS A 1i1A�'"t'�t OP INFORM�ATION ONLY AND CQNFE7i$ NO R1C`�HT^ Ui�PN iHE CERTiFtCATE HCLDER. TFt13 CEfYf1FCAYE DO�S NOT ANB�D, EXT�l1D OR AL7ER Ti-!E CQVERIIGE AF�ORCED BY 7HE POUCIES ��1DW. COMPAk1ES A��OR37iNG CpV£RAGE co��wv 10056 7LlisE�2ECd8-�8�0 _.__. _. A„ COMMEFtCE b IND�ST'RY INSURANC� CO. tnwrteo . COwP+wtt ��� �y;�. ��, � S AMER�CA1�t HOAAE AS3URANCE CO. R�eligMs� Ina oO��NY 49721nF°°dxlie Hlgt►way C 11MERiCAN IARERN/►T]bl�Al. SPEGu1i.TY LINES INS• GO. TaUahasbee. FL 37311 COMw,wr p 1N5. C4- OF Ttl� STAiE OF PA - ,.er, • w+ ar-• an • •.....:• - =.r. r^. - • ., .., . ,�(��. . . �:�:a�"v+x+�=::�* �x:?3i!'a°:°�=�:•:'• ' ,, i}ItS 51'0 CER17F`( �lu►7 THE PQLIdES OF IN5i1RANG� U57E� 85LOW HAVE B�EN I�SSUED TO TF1E 1NSURED I�A�AEU ASGvE POR TitE POLICY PERI00 INDICATED, NpTVJITHSTAN171NG ANY R�GUIRBriEF:'t'. TERM OR CCNDTRON OF aNY CONrRACi OR OTliER P�CUMEKT 1MT1i RESPEGT TO WriiCH THIS CERTIFtCAZEf MhY BE ISSUE� QR MAY PSRTNN, '�11E tNSUFtNrC� AFFaRDED BY THE POLiC1�3 DESCRlBED HEREtN IS SUBJECT TO ALL 'T:�6 7ERII�tS, EXCWSIONS Nip CGHDfy70NS 0= 3UCH PO4tCIES. LIMfTS SFIOWM MI►Y tiAVE BEIN R�DUGEO @v PND CLAtht3. � L1R A A A TYP6 OF 1flSliltAllC:E eE�. u�urr � �v� ��a�:t�varimr . ,�'j c�ua,ww� u OCC�JR � OVN�RS 1�CON�'S �97' �fJfD� l�aH�.tn � aNv nuro : �s.�ov��nuTos � su+Qou�a n�uros � �� J rwri.ouvr�awuTos c� ��tn � ANY nfRri � LSA�Lt:7 X�u+�x�uFoaµ OTT1E UM�tEi�A F'4� j�•'::�i � Fl C �� �;s� 73�� CA 766 6100 i+OL7dY �CtNE F'CRJ�Y EY�iAI'iDN DA7TcIM11NOn'1� GTE(�fYYI a�n�sa mro1ro� 07I01199 67lOt100 � lJMRB If�FNERALACi6�lEGATE_ � � I a�tooucr�s -ao�oo �cc ` S i PFRsaeut t �ov �wuFer � 5 � EACH OCCU�CE S ! F�RE a�c,E wm a�w txw i S w I EME� Fxv �ary on� x+ton) ' 3 � co►rewFn 5r+GcE Lm�rr � S soa�v wauRv t� r�--ao SpDILY tNJUR�' �K �� PR�PERiYDAMAGE BE �O6 7633 B ��t�+ um WC 455 065�t (�JS) ors m�tare+su�nrusr iNC 455 0656 Mrt? a p p EA� '� Nct YVC 455 0655 (FL) � �, � ..� exci C CONTl2AC70RS ' CAP 26T 8599 QP$ � PROFES$IONAL SVCS EM/IRONMENTAI. INS �noN aF o�►TroHsnar�.�a�r�.mws f I I b3lSo198 07/01P99 a�in,rgs o7ro��9 b7rovss �i/OS161 � 07101/0� o�ro�roo mro+roo lo�ro�raz I � S IS � �� � ,aoo,ona t,000,000 1 �000.00� �,000,aoo __ 1�Ob0,�00 5,000 t.o00.000 I A�fTD ONLY • FA ACC�DEKf ' S O�TI-FR 7ruw wUTO ONLY. I .. . , r�ncKncC�AE+rr € S . . . AGt>`S�GA7E � 1' F�►Cr+ OCCURRr�cB I S 10,000.660 � r�c�evare � S 10.OUa,000 ' 'S f� � STA7UTQAYIIMITS mi<.;�i� xi��;."k• y:-.r,. f��o�r .s ,.00a.000_ � Ot6�J+SE.POLICYLi1�' � i 1,0OO,OdO � asr�sE-Fr�C►+F�vi.ov� i S 1,Ca0.000 ERCH CU►iM w,uuu,uuv AGGREGATE t D�000.000 ,����.�� �d.''����;,�,��,,,�� •�:a�,ca�reur�is��nN;�=p�+'x�:s:�:�=,;��.' .. ;, �••..; . > 5� �h."fa�r��i� :':�i'•�� �"' '_x.•L'', �+: ��'�.,::`��"a1Sr..�� ::�,;•r.i:;�.`_.,;'�._- .�,.'Y��c' �:'. SlqtRn NN OF �tiE A�� fl68CR{Y4a POl2dE$ 6E C�MCE� � it� �p� THE 'it9S CERTIFlCATE I$ FOR INFORMATION ONLY m�w►�+0� oe►� tx�oF. � Issu.+G ceu��en w�u. eNaenvat To wu� . „Q,,,,_ w,rs w�N Horce zo'n+e cstz�+c+�re no�vt ruwoo m te+e �, 911Y' FAILI�' 70 IWL SUCH NOi]C.E 8t{ALLIMPOSb NO O�A710N CR U�1Z1' OF N1Y 10N0 UPON iil£ G4MPANY� �f5 AGENTS QR �1RESEMTA'f1YE,� • Kn .v.w* ��y+': t: �' :.: N . �o c��o�enroN �sa� C� L� C= C� C� C� L L� C� �] �] � C� C=7 1� C� L� C� L� C� 3.'!0 LIST OF SUBCONTRACTORS Contractors shall complete the following information and submit it with the Proposal Documents to permit the City of Fort Worth to more fully evaluate proposal quality prior to awarding the contract. �_,,_�_, .. „�. , . .� ..,.�,r ......� � , Ful.l Circle Inc. 509 Manida St. 800.775.1516 Bronx, NY 10474 RecycLites 401 W. 86tY, St. 800.831.2852 ]3loomington, MN 55420 S�rategic Material�Box 249 Robertson Rd. Midlothian, TX 76065 Gachman Metals 2600 Shamrock Fort Worth, TX 76101 DFG Mercury Corp 909 Pitner E�ranston, IL 60202 972.775.5421 817.334.0211 847.869.7800 718.328.4462 612.948.0627 Recycle PCB ballast Retort phosphor powder Recycle glass Recycle metals Recycle mercury fF NECESSARY, PROVfDE MORE SHEETS TO DESCRIBE ADDITfONAL SUBCONTRACTORS. 3-4 !1 �I� � � � L�■J � C�J � � � � 3.11 WAGE RATES . The Contractor selected for this project will be required to comply with provision 5159(a) of "Vernon's Annotated Civil Statutes of the State of Texas" with respect to the payment of prevailing wage rates. Wages not less than the prevailing wage rates established by the City of Fort Worth, Texas, must be paid on this project. Copies of the current Wage Scales immediately follow this page. The undersigned has received copies of the Fort Worth Prevailing Wage Rates and intends to comply with these guidelines. CONTRACTOR SUBMITTING PROPOSAL: a Ehvironmental Li cr?,t, RP�-yc-i Prs, Inc. BY: Steven L. Remley (Company Name) (print or type name of signatory) � 2737 Bryan Ave �� (Address) (Signature) I �J � � � Fort Worth, TX 76104. (City, State, Zip) President Title (print or type) 3-5 � � I�I I�I � L�J u LJ L� I�I I�I � � � � l�l � �' u CITY OF FORT WORi'H HIGHWAY CONSTRUCTION PREVAtLING WAGE RATE FOR 1999 CLASSIFAC'I'ION AIR TOOL OPERATOR ASPHALT RAKER ASPHALT SHOVELER BATCHING PLANT WEIGHER CAR.PENTER CONCRETE FINISHER-PAVING CONCRETE FINISHER-STRUCTURES CONCRETE RUBBER ELECTRICIAN FLAGGER FORM BUILDER-STRUCTURES FORM LINER-PAVING & CURB FORM SETTER-PAVING & CURB FORM SETTER-STRUCTURES LABORER-COMMON LABORER-UTILITY MECHANIC OILER SERVICER PAINTER-STRUCTURES PIPE LAYER BLASTER ASPHALT DISTRIBUTOR OPERATOR ASHPALT PAVING MACHINE BROOM OR SWEEPER OPERATOR BULLDOZER CONCRETE CURING MACHINE CONCRETE FR�IISHING MACHINE CONCRETE PAVING JOINT MACHINE CONCRETE PAVING JOINT SEALER CONCRETE PAVING SAW CONCRETE PAVING SPREADER SLIPFORM MACHINE OPERATOR - - CRANE, CLAMSHELL, BACKHOE, DERRICK, DRAGLINE, SHOVEL FOUNDATION DRILL OPERATOR CRAWLER MOUNTED FOUNDATION DRILL OPERA,TOR TRUCK MOUNTED FRONG END LOADER MILLING MACHINE OPER.ATOR MIXER MOTOR GRADER OPERATOR FINE GRADE MOTOR GRADE OPERATOR • HOURLY RATE $9.00 9.55 8.80 11.51 10.30 10.50 9.83 8.84 15.37 7.55 9.83 9.00 9.24 9.09 7.32 8.94 12.68 10.17 9.41 11.00 8.98 11.50 10.29 10.30 8.72 10.74 9.25 11.13 10.42 9.00 10.39 10.50 9.92 11.04 10.00 11.83 9.96 8.62 10.30 11.97 10.96 L�J � � � � � � � � � � � I � � � I 1 � � CITY OF FORT WORTH HIGHWAY �ONSTRUCTION PREVAILING WAGE RATE FOR 1999 CLASSIFACTION PAVEMENT MARKING MACHINE ROLLER, STEEL WHEEL PLANT-MIX PAVEMENTS ROLLER, STEEL WHEEL OTHER FLATWHEEL OR TAMPING ROLLER, PNEUMATIC, SELF-PROPELLED SCRA�'ER SCR.A.PER � TRACTOR-CRAWLER TYPE TRACTOR-PNEUMATIC TRAVELING MIXER WAGON-DRII_L, BORING MACHINE REINFORCING STEEL SETTER PAVING REINFORCING STEEL SETTER STRUCTURES STEEL WORKER-STRUCTURAL SPREADER BOX OPERATOR WORK ZONE BARRICADE TRUCK DRIVER-SINGLE AXLE LIGHT TRUCK DRIVER-SINGLE AXLE HEAVY TRUCK DRIVER-TANDEM AXLE SEMI TRAILER TRUCK DRIVER-LOWBOY/FLOAT TRUCK DRIVER-TRANSIT MIX TRUCK DRIVER-WINCH VIBRATOR OPEF�ATOR-HAND TYPE WELDER 2 HOURLY R.ATE 732 9.06 8.59 8.48 9.63 10.58 9.15 8.83 12.00 13.21 13.31 14.80 10.00 7.32 8.965 9.02 8.77 10.44 9.47 9.00 7.32 11.57 � � u I�I u � lJ � u L�J u � 1_�J l� � I■ t!1 L� L�J 1999 BUILDING & CONSTRUCTION TRADES STANDARD WAGE RATE FOR TARRANT COUNTY CLASSIFACTION AIR CONDITIONING MECHA�C AIR CONDITIONING MECHANIC HELPER ACOUSTIC CEILING INSTALLER ACOUSTIC CEILING INSTALLER HELPER BRICKLAYER/STONE MASON BRICKLAYER/STONE MASON HELPER CARPENTER CARPENTER HEL;PER CONCRETE FINISHER CONCRETE FINISHER HELPER CONCRETE FORM BUILDER CONCRETE FORM BUILDER HELPER DRYWALL TAPER DRYWALL TAPER HELPER ELECTRICIAN JOURNEYMAN ELECTRICIAN HELPER ELECTROrtIC TECI-iNIICIAN ELECTRONIC TECHNICIAN HELPER FLOOR LAYER (CARPET) FLOOR LAYER (RESILIENT) FLOOR LAYER HELPER GLAZIER GLAZIER HELPER INSULATOR . 1NSULATOR HELPER LABORER COMMON LABORER SKILLED LATHER LATHER HELPER METAL BUILDING ASSEMBLER METAL BUILDING ASSEMBLER HELPER PAINTER PAINTER HELPER 1 HOURLY �tATE $15.96 8.81 13.82 9.79 15.25 9.86 13.00 9.34 12.00 9.44 11.59 8.87 11.87 8.25 16.29 10.20 12.86 12.67 13.58 14.48 8.56 13.66 9.26 15.89 9.46 . 7.82 9.66 15.80 11.75 13.34 7.85 11.93 8.30 �i � �' C � CLASSIFACTION 1999 BUILDING & CONSTRUCTION TRADES STANDARD WAGE RATE FOR TARRANT COUNTY PIPEFITTER aPIPEFITTER HELPER PLASTERER � PLASTERER HELPER PLUMBER PLUMBER HELPER a REINFORCING STEEL SETTER REINFORCING STEEL HELPER ROOFER � ROOFER HELPER SHEET METAL WORKER SHEET METAL WORKER HELPER .. � SHEETROCK HANGER SHEETROCK HANGER HELPER SPRINKLER SYSTEM INSTALLER � SPRINKLER SYSTEM INSTALLER HELPER STEEL WORKER STRUCTURA.L STEEL WORKER STRUCTURAL HELPER a WELDER WELDER HELPER a HEAVY EQUIPMENT OPERA.TORS � EQUIPMENT OPER.ATORS CONCRETE PLJNIP OPERATORS a CRANE, CLAMSHELL, BACKHOE, DERRICK, D'LINE SHO FORKLIFT OPERATOR a FOUNDATION DRILL OPERATOR FRONT END LOADER OPERATOR TRUCK DRNER a 0 I: (�]I/:� r1`i:7_41i �! $14.35 10.93 15.29 8.63 16.26 9.59 11.88 9.18 13.17 7.82 15.87 9.29 12.70 9.71 16.95 7.81 14.66 7.91 14.87 9.67 14.66 15.50 13.05 10.54 11.66 11.60 9.80 � . 2 f�i LJ J �� � � L�J �� 3.12 VENDOR'S COMPLIANCE T4 STATE LAW Article 601 g of Vernon's Texas �ivil Statues (1985) applies to the award of contracts to non- resident contractors (out-of-state contractors whose corporate offices or principal place of business are outside of the State of Texas) who are required to bid projects for construction, improvements, supplies or services in Texas at an amount lower than the lowest Texas resident contractors would be required to under bid a non-resident contractor in order to obtain a comparable contract in the state in which the non-resident's principal place of business is located. The appropriate blanks in Section A below must be filled out by all out-of-state or non-resident contractors in order for their proposal to meet specifications. The failure of out-of-state or non- resident contractors to do so will automatically disqualify that contractor. Resident contractors must check the box in Section B below. A. Non-resident contractors in are required to be copy of the statute is attached. � B. L�J � L�J (give state), our principal place of business, percent lower than resident contractors by state law. A Non-resident contractors in (give state), our principa! place of business, are NOT required to underbid resident contractors. Our principal place of business or corporate offices are in the State of Texas. [x� (Check this box if statement B is true) aCONTRACTOR SUBMITTING PROPOSAL: ��� L�I L�1 LJ C�I Environmental Liaht Recvcl�rs, Inc. (Company Name) 2737 Brvan Ave (Address) Fort Worth, TX 76104 (City, State, Zip) BY: Steven L. Remlev (print or type name of signatory) � V (Signature) President Title {print or type) 3-6 '�J � � '�I � L�J L�J � I� 3.13 INSURANCE CERTIFICATES 3.17.1 FOR PURPOSES OF THIS PROPOSAL, PLEASE ATTACH A COPY OF YOUR CURRENT INSURANCE CERTIFICATE(S) FOLLOWING THIS PAGE AND BOUND WITHIN THE PROPOSAL PACKAGE. 3.17.2 The successful Contractor will be required by the contract to have. at a minimum. insurance coverage as detailed below. Prior to commencing work, the Contractor shall deliver to Fort Worth certificates documenting this coverage. The City may elect to have the Contractor submit its entire policy for inspection. [CHECK WITH SUE NAGLE IN RISK MANAGEMENT TO DETERMINE WHETHER THE VALUES HIGHLIGHTED (N YELLOW BELOW NEED TO BE CHANGED FOR YOUR PARTICULAR PROJECT. DELETE TH(S INSTRUCTfON WHEN COMPLETING THE RFP.] � : Commercial General Liabilitv Insurance -$1,000,000 per occurrence Automobile Liabilitv Insurance -$1,000,000 per accident This policy shall include pollution coverage; that is, it shall not have the � pollution exclusion. Plus, the policy shall cover loading, unloading and transporting materials collected under this contract. n "C. Worker's Compensation Insurance - Statutory limits�plus employer's �-1 liability at a minimum of $500,000 each accident; $500,000 disease - policy limit; and $500,000 disease - each employee. � L�J L�J I�l J � �I I�� � "D. Environmental Imoairment Liabilitv (EILI and/or Pollution Liability - $1,000,000 per occurrence. Coverage must be included in policies listed in items A and B above; or, such insurance shall be provided under separate policy(s). Liability for damage occurring whi(e Ioading, unloading and transporiing materials collected under the contract project shall be included under the Automobile Liability insurance ar other policy(s). "NOTE: BETWEEN A RND D ABOVE, ANY POLLUTION EXPOSURE, INCLUDING ENVIRONMENTAL IMPAIRMENT LIASILITY, ASSOCIATED W1TH THE SERVICES AND OPERATIONS PERFORMED UNDER THIS CONTRACT SHALL BE COVERED; IN ADDITION TO SUDDEN AND ACCIDENTAL CONTAMINATION OR POLLUTION LIABILITY FOR GRADUAL EMISSIONS, CLEAN-UP COSTS SHALL BE COVERED. "E. The following shall pertain to all applicable policies of insurance listed above: "1. Additional Insured Endorsement: "Tf�e City of Fort Worth, its officers, agents, empfoyees, representatives, and volunteers are added as additional insureds as respects operations and activities � 3-7 � � J 0 � I�l � of, or on behalf of the named insured, performed under contract with the City of Fort Worth." Reasonablv equivalent terms may be acceptable �t the �le discretion of the City of Fort Worth. "2. Subcontractors shall be covered under the Contractor's insurance policies or they shall provide their own insurance coverage; and, in the latter case, documentation of coverage shall be submitted to the Contractor prior to the commencement of work and the Contractor shall deliver such to the Citv at the Citv's reauest. "3. Prior to commencing work under the contract, the Contractor shall � deliver to the City of Fott Worth insurance certificate(s) documenting the insurance required and terms and clauses required. I_�J C u I■I L�J � l�l I�1 L�J lJ lJ � "4. Each insurance policy required by this agreement shall contain an endorsement to provide the Citv notice of cancellation or non-, renewal as follaws: "This insurance shall not be canceled, limited in scope or coverage, or non-renewed until after thirty (30) days prior written notice has been given to the Director of Environmental Management, City of Fort Worth, 1000 Throckmorton, Fort Worth, Texas 76102." "5. The insurers for all policies must be approved to do business in the State of Texas and be currently rated in terms of financial strength and solvency to the satisfaction of the Director of Risk Management for the City of Fort Worth. The Citv's standard is an A. M. Best Kev ratina A:VII. "6. The deductible or self-insured retention (SIR) affecting the coverage required shall be acceptable to the Risk Manager of the City of Fort Worth; and, in lieu of traditional insurance, alternative coverage maintained through insurance pools or risk relations groups must be also approved." 3-8 �.I � � 3.14 CONTRACTOR'S LICENSES & CERTIFICATES � Contractor shall procure all permits and licenses, pay all charges, costs, and fees, and give all notices necessary and incident to the due and lawful prosecution of the work. � Contractor must provide a copy of the appropriate current certifications, registrations, and licenses and related certificates with their proposal including without limitation: � � EPA Copy of Acknowledgment of Notification of Regulated Waste Activity (Verification) • TNRCC Notice of Registration — Industrial and Hazardous Waste � • US DOT Hazardous Materials Certificate of Registration ATTACH COPIES OF APPLICABLE LICENSES AND CERTIFICATES � FOLLOWING THIS PAGE AND BOUND WITHIN THE PROPOSAL PACKAGE C'' CI 0 C 0 � � 0 - n 0 �� � 0 � O � � a a � � � � � I � � � I � I I �'' _, 1 i 1 Il.�tl I111� 1. EPA Indentification Number: 'TXR000004119 2. Tcaas Natural Resource Conservation Commission Identification Number: a. Site Identificatioa Number: 83330 b. Air Quality Standard Eaemption Number: 28822 3. Fort Worth, Tarrant County Account Identificatian Number: Air Quality Account Number: TA-2865-G. 4. U.S. Department of Transportation Motor Carrier ID Num6er: USDOT599143 5. Teaas Natural Resource Conservation Commission Transport Number: 83330 �' �I � � � � � a �,EPA � � � � L�J � � � � IJ ACKNOWLEDGEMENT OF NOTIFlCATION OF REGULATED WASTE ACTIYITY (VERIFICATION) This is to acknowledge that you have filed a Notificaaon of Regulated Waste Activity fot the instailatian located at the address shown in the box below to comply with Section 3010 of the Resource Consecvation and Recovery Act (RCRA). Your EPA Identi�cadon Number for that installation appears in the box below. The EPA IdentiCcation Number must be included on all shipping rnanifests for transporting hazardous wastes; on all Annuai Reports thai generators of hazardous waete, and owners and operators of hazardous waste veatment, storage and disposal facili�ies must file with EPA; on all applications for a Federal Hazardous Waste Permit; and other hazardous waste management reports and documents required under Subtitle C of RCRA. EPA I.D. NUMBER INSTALUTION ADDRESS EPA Forrn 8700-12A (6-90) � + . TXti��uvY���119 . . ..� . , L�11�i,i y�� � � ��;��t:i�a;y�����:rni� ��i�N:�.� t�LEYC.LE:iti;a • • , .'+;�y�:: 1��.XK.3':��'7`:. •...••� .���.. .�� . .�;.� �'�...., . . . , ;t1i?P'�s�i,:.�.�i:u�f'"�:' �*; �i: � •7�a��c��3ii�'�.'�_:,, . - . �i :V,;:,��� `..Z���Ti.LY . �:R��i7:�►i��kT�� ' . ., . ::737 �:;Y.i�'�.�,�Y:. • .. .. . . : .. : . �C'�,.��f :t:��': l�ii f Ti� 1:.1�4 , , . . 0 � � c� c� o 0 o c� r� c� c� o o c� o c� o c� � v�, IMN020 •�� TEX.�S NATURAL RESOURCE CONSERVATION COMMISSION �•• Page: t Notice of Reglstratton Oate: 10/24/97 Industrial and Ha2ardous Waste 7hfs registratlon does not constitute authorizatton of any waste manasement activities or facilites iisted betow. The registratlon reflects hazardous and/or industrial waste generation and management activitles for which the reglstrant has prc�oided notificatlon. Requirements for solfd waste management are provided by Texas Administratfve code sectton 335 of the rutes of the Texas Naturat Resource Conservatton Commission (TNRCC). Changes or additions to waste management methods referred to in this notice require written notiflcation to the 7NRCC. Solid Waste Registration Number: 83330 EPA Id: TXR000004119 The SoTid Waste.Registration Number provtdes acce�s to computerized and fited tnformation Rertaining to your operation, Please refer to tt�at number tn any correspondence. Company Name: Environmental L1ght Recyclers, Inc. Region: 4 Initial Reglstration Date: 04/06/1995 S1te Name: Plant No. 1- Environmental Light ReCyclers County: 220 Tarrant Last Amendment Date: 10/13/1997 Site Locatton: 2737 Bryan Ave., Fort Worth, TX l.ast Date NOR Computer update: 10/24/1997 Contact: Remiey. Steven L. T1tte: Presldent Phone: 817-924-9300 Ma111ng Address: 2737 Bryan Ave S1te Street Address: 27?7 Bryan Ave. Fort Worth. TX 76104 Fort Worth. TX 76104 Registration Status: Active Reporting Method: STEERS Regtstratton Type: Generator Receiver Transporter Generator Type: Industrtal Hazardous Waste Generation Status: Smali Quantity Generator 7ransporter Type: Transport own waste Transport Wst Class: 1 2 3 H Used Oil � Th1s regtstration Aas the fotlowing merged reglstratfons: 83366 Business Description: Recycitng of ftuorescent and other mercury containing lamps. Lamps are impioded in a negattve atr pressure proc�ssing maching and the component parts are phystcatly separated for reuse. Primary SIC Code: 7389 8usiness Services, NEC � Handler Status: Recycier Operator Informatton Owner Informattort Name: RemteY, Steven L. Name: Environmental Liyht Recyclers, Inc. � Phone: Phone: Address: 2737 Bryan Ave Address: 2737 Bryan Ave Fort Worth, TX, 76104 Fort Worth, TX. 76104 As of t0/13/1997 - the next unassigned sequence number for WASTES is 0003 and the next unassigned sequence r�umber for UNITS is 002. Section 335, Chapter 31 of the Texas Adminstrative Code specifles the notiflcation, record keeping, mar�ifesting and reporttng requlrements for hazardous and tndustrfal so11d ►rastes. C� C� 0 Q C7 C� � C� � C� C� 0 C� L� 0 Cl [] �I c__� IHW020 �•� TEXAS NATURQL RESOURCE CONSERVATION COMMISSION ••• Nottce of Registratton Industriat and Hazardous Waste 83330 Environmental llght Recyclers, Inc. Page: 2 Date: 10/24/97 •'•• WASTE INFORMATION '••• 7exas Waste Status Qate of Managed Rajio- TNRCC Aud1t - Waste Class Status Onslte/ active Complete Code Offsite s����� Active Wastes �����• . ___ --�--..__________________"---�--_../_..--_^—_—"—�------'--------___--__--_.._—___—_.._—'-----"_------_—_'•___---___—..__-------------..__�--__—___--�------ (100i3i9H H Active 04/06/95 On Off No Mo Uescription from Generator: Company reCycles benlgn antl hazardous components of fluorescent, mercury vapor, Sodium vapor, metaf halide, and high tntenslty discharge (HID) accepted from commercial, government, and private sources. Negative air processing machlne 1mplodFs lamps and extracts hazardous mercury vapors through activated carbon filter, ciean:; glass and metal comRonents for immediate reuse. Contamtnated calcium phosphate powder is collected in drums. Form Code: 319 Other waste lnorganlc sollds EPA Hazardous Waste Numbers: D009 . Current Management Un1ts: Contaln Store Area 001 • Origln Codes: 5 Onsite haz waste mgmt 1 Onsite-process/servlce 3 From non-haz waste mgmt • System Types: 125 Other treatment • Source Codes: A89 Other pollutfon control or waste treatment • Measurement Points: 1 Before mlxing • SIC Codes: 7389 Business Services, NEC --- -------------------------------------------------------------------------------------------------------------------------------------------------- 0002309H H Active 10/13/97 Off No No Description from Generator: eattertes from customer facilities Initiat generation 3/97 Form Code: 309 ,Battertes or battery parts, casings. cores EPA kazardous tNaste Numbers: D006 D008 D009 - Current Management Units: None • Ortgtn Codes: 4 Recelved from offstte • Source Codes: A55 Fitter/Battery replacement A99 Other ' Measurement Points: 1 Before mlxing • SIC Codes: 3692 Arlmary eatterles, Dry And Wet ------------------------------------------------------------------------------------------------------------------------------------------------------ • The first vaiue 1s constdered the prfmary value (e.g. primary origin code). As of 10/13/1997, the next unasslgned sequence number for WASTES 1s 0003. Refer to 40 CFR Part 261 for Descrlptions of EPA Hazardous Waste Numbers. G� C� C� 0 C] �] C� L� C� C� �f C7 C] �[�....] u �.�..� u L. J IHW020 ••• TEXAS NATURAL RESOURCE CONSERVATION COMMISSION ••• Page: 3 Notice of Reglstratton Date: 10/24/97 Industrlal and Hazardous Waste 83330 Environmental Light Recyclers, Inc. '••' UNITS AT THIS SITE MANAGING WASTE ••'• Untt Urtit Unit Date of Ctasses of t�aste Unit Unit A' Regu�atory Number Type Status Status M3naged 1n Unit Permlt on Status Onslte / Offslte Number Permit •• 'Active' & 'Ciosure Pending' Un1�s '• ------------------------------------------------------------------------------------------------------•-------------------------------- (?01 Contaln Store Area Active 04/06/95 H/1 2 H NISW NA t�A RCRA Pmt Exempt - AcCumulatlon T1me uescription from Ctxnpany: Mercury contaminated calcium phosphate 1s contatned in sealed 55 gallon drurns whlch are stored Capacity: 5000.0000 Capacity Unit of Measure: P System 7ypes: 141 Storage Wastes Currently Managed in Unit: OOOt319H Company re Deed Recording Needed/Date NA-j-------- ------------------------------------------------------------------------------------------------------------------------------------------------------ As of 10/13/1997. the next unasslgned sequence numper for UNITS 1s 002. � � � `1 � � ■I � � �J �I u � 1�l 1�1 � � L! � John Hall, Chairman Pam Reed, Commissioner Peggy Carner, Commissioner Dan Pearson, Ez¢cutive Director � ���q � � . � �,: `��; = TEXAS NATURAL RESOURCE CONSERVATION COMMISSION Protecting Texas by Reducing and Preuenting Pollulion April 28, 1995 Mr. Steven L. Remley President ENVIRONMENTAL LIGHT 203 Texas Street Copperas Cove, Texas RECYCLERS, INC. 76522 Re: Standard Exemption Registration No. 28822 Fluorescent Light Recycling Facil.ity Fort Worth, Tarrant County Account ID No. TA-2865-G Dear Mr. Remley: This is in response to your exemptiion registration, Form PI-7, concerning the proposed construction of.a fluorescent light recycling facility in Fort Worth, Tarrant County. We understand that your facility will be a collection and processing point for salvage fluorescent light bulbs and the scrap materials remaining after c•rushing. � After evaluation of the information which you have furnished, we have determined that your proposed construction is exempt from permitting procedures under Standard Exemption Nos. 106 and 118 if cons�ructed and operated as described in your registration request. These standard exemptions were authorized by the Executive Director pursuant to Texas Natural Resource Conservation Commission (TNRCC) Rule 116.211 of Regulation VI. Copies of the exemptions in effect at the time of this registration are enclased. You must operate in accordance with all requirements of the enclosed standard exemptions. . You are �eminded that regardless of whether a permit is required, these facilities must be in compliance with all air quality Rules and Regulations of Ghe TNRCC and of the U.S. Environmental Protection Agency at all times. P.O. Box 13087 • Austin, Texas 78711•3087 • 512/239-1000 � � I � I � � � 1 � � I II II � I I I I Mr. Steven L. Remley � April 28, 1995 Page 2 Your coopera�ion in this matter is�appreciated. If you have any questions concerning this exemp�ion, please contiact Mr. Mike Gould of our Office of Air Quality, New Source. Review Program at ( 512 ) 23 9-10 9�7 . • Sincerely, � Gary I. Wallin, P.E. Manager, Mechanical Section � New Source Review Program (MC-162) Enclosures � cc: Mr. Jesse Macias, Air Program Manager, Arlington Mr. T. C. Michael, Acting Coordinator of Air Pollution Control Program, Department of Environmental Management, Fort Worth Record No. 35090 L'�J � L■J l�l L�J L�J �� U.S. Department ot Transportallon Federat Highway Admirttstratton 400 Seventh SG, S.W. Washington, O.C. 20590 MAY 02, �995 ENVIRONMENTAL LIGH7 RECYCLERS INC 2737 BRYAN AVE ' FORT WORTH 7X 7610►+ Oear Motor Carrier: 817/547-8826 � This letter is to notify you of your USDOT identification Number and to draw your attention to tha�requirement for tlarking of Commercial Motor Vehiclns . in sect+on 390.21 of the federal Motor Carrier Safety,Regulations. A copy of this regulation is enclosed. Its primary purpose is to assist � enforcement personnel in properly identifying motor carriers, thereby assuring the submission of accurate data to the FederaT Highway , Administration (FHWA). The number also affords the public a way to quickly , � and accurately identify a motor carrier operating a particular commercial motor vehicle. � If you are operating as a private motor carrier of property in interstate commnrce, aa a for-hire motor carrier of property in interstate commerce not subject to regulation by the Interstate Commerce Commission, or as an interstate motor carrier of migrant workers, this regulation requires you to � mark all of your "self-propelled motor vehicles" (generally straight trucks and truck tractors) in accordance with the enclosed. � l�l The following USOOT Identi�fication Number is assigned to the motor carrier identified above: uSooz599t43 � This letter is being.•sent to every motor carrier recently added to FHWA records. There has bten no attempt to differentiate among private� migrant worker. for-hire. or other types of motor carriers because many carriers a conduct o.perations in a combination of these classifications. 1f you have questio�s about compliance with this requirement, please contact the offEce shown below: � n O FHWA OFftCE OF MOTOR CARRIERS 826 FEDERAL BUILDING 300 EAST 8TH STREET AUSTIN, TEXAS 78701 5l2 / 48z-5474 l� L�'J LJ � � � l�l 2 For-hire motor carriers operating in interstate commerce under authority issued by the tnterstate Commerce Commission (ICC) are not subject to this regulation. but are required to mark their vehicles under a similar regulation issued and enforced by the ICC. The FHWA expects for-hire i�nterstate motor carriers� subject to its safety jurisdiction, to comply with applicable ICC vehicle marking requirements. Motor carriers whose operations are both for-hire and private or some other type of operation (e.g., a private motor carrier hauling its own products outbaund from its own facility and operating as a for-hire motor carrier on the �eturn movement) may fulfill the vehicle marking requirements contained in section 390.21 by displaying thetr ICC number at all times. a If you receive more tha one of these letters referencing different USOOT identification numbers��it is probably because of inergers� acquisitions or reorganizations that have occurred. but are not yet ref•lected in our records� � or because divided record authority has been granted and separate numbers were inadvertently issued. lf you receive more than one letter� you should contact the FHWA Motor Carrier office shown above to determine which number is most appropriate. When a determination has been made, please return the other �� letters to the FHWA Motor Carrier office with a brief explanation as to which number is being used. � If this letter is received at a location other than your principai office (e.g.� a terminal or an area office) the letter should be forwarded to your principal office. If there has been a change in your motor carrier operation a name or principal office address� please correct the information at the top of this letter and return it to the fHWA Motor Carrier office shown above (after noting your USDOT Identification number). � L�J I � � � Enclosure �� Thank you for your cooperation in implementing this regulation. Sincerely� . . . . John F. Grimm Director� Office of Motor Carrier Information Management � � a UNITED STATES OF AMERICA DEPARTMENT OF TRANSPORTATION RE5EARCH AND SPECIAL PROGRAMS ADMINISTRA.T�ON a '� IJ � � HAZARDOUS MATERIALS CERTIFICATE OF REGISTRATION � FUR REGISTRATION YEAR 1999-2,000 Registrant: ENVIRONMENTAL LIGHT RECYCLERSINC Attn: Steven Remley 2737 Bryan Ave. Fort Worth, TX 76104-6710 � u � This certifies that the registrant is registered with the U.S. Department of Transportation as required by 49 CFR Part 107, Subpart G. This certificate is issued under the authority of 49 U.S.C. 5108. It is unlawful to alter or falsify this document fteg. No: 070659 007 026H Issued: 07/07/99 Expires: Q6130/00 Record keeptng Requirements tor the Registration Pragram � l�J � � �I� l!I � The folbwing must be maintained at the principal piace of business for a period of t�ree years from the date of issuance of this Certif'�cate of Registration: (1) A copy of #he registratwn statement filed with RSPA; and (2) This Certificate of fiegistration Each person sub�ect to the registration requirement must fumish that pe�son's Ce�tiiicate of Reqistration (or a copy} and all other records and information pertaining to the information contained in the registration statement to an authorized representative or special agent of the U. S. Department of Transportation upon request. _ .�� ._ ,-�. _ s� , - .� _.�� Each motor carrier (private or for-hire) and each vessef operator subject to the registration requirement must keep a capy oE the cunent Certitic2►te of RegisUation or another document bearing the regisuation numbe� identifisd as the 'U.S. OOT Hazmat Reg. No' in each huck and truck tractor or vessel (trailers and semi-trailers not included) used to transport hazardous materials subject to tfie registradon requiremenG The Cerrtifificate of Reg'�stration or document bearing the registration number must be made available, upon request, to enforcement persannel. Fot information, contact the Hazardous Materials Registratian Manager, DHM-60 Research and Special Programs AdminisVation, U.S. Department of Transportation, 4U0 Seventh Street, SW, Washington, DG 20590, telephone (202) 366-4109. I� ��� �. ,LJ � � � � � l�J u �� I!i l�J 3.15 CONTRACTOR'S LEGAL AND COMPLIANCE HISTORY Contractor's legal and compliance history is a critical component of this Request For Proposal. Read this section with care and respond accordingly. Failure of the Contractor to provide all the information requested and to certify the report, will result in the Contractor's submittal being declared non-responsive. Contractor shall attach a written report of leaal action brought against: O Contractor; � Contractor's officers; Q Contractor's employees; AND Q Contractor's proposed subcontractors relatina to the tirotection of the environment. The report shall include all legal action brought within five (5) years of the closing date of this Request For Proposal. The report shall detail the substance, status, and outcome of such legal action. This includes without limitation the names of the agency and/or persons bringing the action, all relevant dates, and all fines, judgments, and/or settlements. "LEGAL � ACTION" means: ANY enforcement action by the United States Environmental Protection Agency, the Occupational Safety and Health Administration, any other federal agency, the Texas Natural Resource Conservation Commission (including its predecessor agencies the Texas Water Commission and the Texas Air Control Board), the Texas Department of Health, and any other state agency, commission or department, whether in Texas or elsewhere, as a result of violations, real or alleged, of any laws, licenses, permits, judicial orders, or administrative orders, relatinc� to the arotection of the environment. In this context, enforcement action shall include without limitation, written warnings, notices of violation, consent orders or agreements, compliance orders, administrative hearings, and criminal prosecution. Legal action also means any civil litigation brought by any'person relatina to the nrotection of the environment. "RELATING TO THE PROTECTION OF THE ENVIRONMENT' means: requirements pertaining to the manufacture, processing, distribution, use, handling, storage, transportation, reporting, records keeping, permitting, licensing, treatment, disposal, emission, discharge, spi11, release, or threatened release of: • � (a) hazardous materials, hazardous substances, hazardous wastes, toxic substances, petroleum, industrial waste, solid waste, pollutants or contaminants into or onto the: �� � � u (1) air, surface water, drinking water, groundwater, storm water, publicly owned treatment works, or land. 3-10 L�J I� � THE REPORT SHALL BE SIGNED AND CERTIFIED by an authorized representative of the Contractor, using the form on the following page. The top portion of the form is to be Q completed if a report is attached. The bottom portion of the form is to be completed if Contractor has no legal actions to �report. � An authorized representative of the Contractor shall mean (�) if the Contractor is a corporation: the president, secretary, or treasurer, or a vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision-making functions � for the corporation; (2) if the Contractor is a partnership, a general partner; and (3) if the Contractor is a sole proprietorship, the sole proprietor. � INCLUDE A COPY OF THE REPORT FOLLOWING THE CERTIFICATlON PAGE BOUND WITHIN THE PROPOSAL PACKAGE � � LJ LJ � � .0 LJ I■I � L�J I ■' 3-11 � n � � Certification of Contractor's Legal and Compliance Histo'ry Complete ne of the Following Certifications: � I certify under penalty of law that the attached report of Contractor's Legal and Compliance History was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information � submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that � there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. � CONTRACTOR: � Company Name � (Signature) Date C CI u L�J � l�J � BY: (print or type name of signatory) Title (print or type) I certify under penalty of law that the legal and compliance history of Contractor, Contractor's officers, Contractor's employees, and Contractor's proposed subcontractors was researched under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, I hereby certify that no legal action relating to the protection of the environment was brought against Contractor, Contractor's officers, Contractor's employees, or Contractor's proposed subcontractors within the preceding five years. To the best of my knowledge and belief, this statement is true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. CONTRACTOR: Ehvironmental Liaht Recvc� Inc. Company Name -�Y � �,•�-�� . (Signature) � � 9/22/99 Date D � BY: G+A�rAn r RQml^��• (print or type name of signatory) President Title (print or type) 3-12 I � I � � ' I I I � � M I I � I ! � � ENVIRONMENTAL LIGHT RECYCLERS 2737 Bryan Ave Fort Worth, Texas 76104 (817)924-9300 "We Put The Lights Out Safely" ■ ■ NOTICES OF ViOLATLQ�[ Environmental Light Recyclers, Inc. has received no notices of violation from any regulatory agency. � � 3.16 HEALTH & S�TY PROGRAM MANUALS � Each Contractor shall submit a copy of their Corporate Health & Safety Program Manual and a copy of their proposed Health & Safety Plan for this project. u � INCLUDE A COPY OF THE HEALTH & SAFETY PROGRAM MANUAL BOUND SEPARATELY BUT MAILED WITHIN THE SAME ENVELOPE n � n 0 � 0 0 � � � 3-13 �' � � � � � � � � � � a a a 0 0 0 0 0 0 ENVIRONMENTAL LIGHT RECYCLERS 2737 Bryan Ave Fort Worth, Texas 76204 (817)924-9300 "We Put The Lights Out Safely" SAFETY PRnGRAM ■ ■ l. Purpose: To establish the safety policies, procedures, and guide lines for the daily operation of Environmental Light Recyclers (ELR) 2. Scope: This program outlines safety procedures for all employees of Environmental Light Recyclers. The procedures established by this program are designed to complement existing and applicable regulation and directives of City, State, and Federal Governments. �. �o I�I aEnvironmental Light Recyclers (Safety) a1. Purpose: � � l�l � � � f �J C'� CI � � I�I � � � A. This establishes the safety po,licies, procedures, and guide lines for the daily operation of Environmental Light Recyclers. B. The purpose of the Environmental Light Recyclers Safety Program is to prevent the needless loss of human and material resources through a continuous and comprehensive accident prevention effort through out all levels of management, operation, and activity thereby retaining the facility's effectiveness. . 2. Scope: The provisions herein are applicable to all employees of Environmental Light Recyclers. This program is designed to supplement regulations and directives established by federal, state, and local agencies and the management. Should subsequent publications conflict with any policy herein, the provisions of the governing regulation will take precedence. 3. Administration: A. Safety Councils will be held semi-annually at the corporate office. B. Files will be established as per OSHA regulations. 4. Duties and Responsibilities: Managers at all levels have the responsibility for all aspects of safety. A. Facility Managers: (1) Maintain a current pre-accident plan and monitor through testing. (2) Conduct safety meetings monthly. (3) Develop an accident prevention awards program. (4) Review driving records. (5) Establish and maintain mishap prevention bulletin boards, a reference library, safety literature, safety records, statistics, and functional files. (6) Monitor fire prevention, hearing conservation, HAZCOM/ Environmental program, everyday operations, and training. . (7) Conduct semi-annual safety surveys using the Hazard Inventory Log with acceptable check lists. Conduct weekly walks through the work areas and make on-the-spot corrections. Ensure personnel support the Five Step Process. (8) Supervise the preparation and submission of accident reports in a timely manner. (9) Insure that each of the following programs are evaluated. (a) Fire Prevention (Semi-annually). � � � 1�� � � �� 'I� u � I�' � l_J �il � � � I� L�J (1) ELR (Safety) (b) Hazard Awareness: (Ongoing). (c) Risk Assessment (Ongoing). (d) Pre-accident Plan (Semi-annually). (e) Lifting Device and Test Program (Semi-annually). { fl HAZCOM (Semi-annually). B. Supervisors: (1) Assist the Facility Manager in exec�ting his/her duties. (2) Ensure that all personnel comply with applicable safety policies, procedures, and directives. (3) Make daily walks through work areas and make on the spot corrections of safety deficiencies. Deficiencies not immediately correctable 'will be recorded for follow up action. A copy will be given to all concerned management personnel for reference and action. (4) Instill safety conscious attitudes in all personnel. He/She will set the example for safe practices and procedures. C. All Personnel: (1) While ELR establishes the safety program and the managers and supervisors implement the program, the individual employee is ultimately responsible for safety. Each and every individual is responsible and accountable for safety. (2) Maintain a positive accident prevention attitude. (3) Abide by all safety regulations and directives. L�J [� 0 � � � � � � L L ��� �2� ELR (Risk Assessment) 1. Purpose: The intent of this program is to identify risks associated with a particular operation. 2. Scope: Applies to all personnel with ELR. 3. General: The goal of the "Risk Assessment" program is to identify risks associated with a particular operation and compare these risks against the overall value of the job. The advantages of "Risk Assessment" for ELR are: A. Detect risk and hazards before losses. � B. Provide risk reduction alternatives (change drivers, delay departure times, etc.). C. Better management decisions. D. Greater integration of safety. E. Increase production capabilities. 4. Responsibilities: A. Supervisors and workers will understand and comply with the Risk Assessment Program as outlined below : (1) Risk Identification: Detect hazards and risks associated with the job. This involves gathering information and completing a close examination of each phase of the operation to determine the possible risks. a (2) Risk Countermeasure: If the risk can not be eliminated then it must be reduced and controlled at the lowest level possible. If the risk cannot be lowered, then the final decision must be made at the appropriate higher levels. L'. I �!'� � C 'I; C B. Supervisors and Safety Representatives: Will Monitor the Risk Assessment Program and brief the Facility Manager on any deficiencies. 5. Controls: A. To determine the risk implications. Two questions which must be answered are: (1) What is the likelihood of an accident? (2) What degree of injury or damage is possible? B. No unnecessary risks will ever be taken. C' � � �i� ELR (Safety Survey/Inspections) � � 1. Purpose: To establish frequency, area of responsibility and reporting requirements for conducting safety surveys and other required inspections. 2. The following 5 step accident prevention process will be used when inspecting: 0 A. Identify Potential Hazards B. Identify System Defects � C. Recommend Countermeasures D. Implement Countermeasures E. Control (Enduring Countermeasures are as planned) � 3. One of the following Risk Assessment Codes will be assigned to each finding: � A. Critical I • � B. Moderate II C. Negligible III � 4. Any deficiency noted during the survey will be documented with a recommended corrective action, risk assessment, and a suspense date. Supervisors are responsible to � ensure that corrective actions are completed. A copy of the findings and corrective actions will be maintained by the Facility Manager. n 5. Types of Inspection: I..I A. Walk around inspections: Will be conducted on a regular basis. Corrections will be � made on the spot with documentation not required.. � B. Hazards Inspections: Will be conducted by the Facility Manager semi-annually. A copy of the deficiencies will be given to each section for corrective actions. Hazards not � corrected on the spot will be assigned a Risk Assessment code. aC. Corrective actions will be taken immediately to correct hazards with a Risk Assessment Code of I. Follow up inspections will be conducted to ensure that hazards � are corrected. � I�I � � M 1 � 1 I � � � � I � 1 � � � 1 1 I I cl> . ELR (Accident Reporting) 1. Accidents involving Environrriental Light Recyclers employees must be reported to the Facility Manager regardless of when or where it may have occurred. 2. Accidents which requires reporting are: A. Any accident involving Environmental Light Recyclers vehicles or damage to the equipment. B. Any injury. C. Any property damage. D. Any fire in the facility. E. Any spill or breakage of 30 lamps or more. 3. All reportable accidents will be investigated by the Facility Manager. He will determine if any forms (Accidents Reports) are required. If a accident form is not required, then he will report it verbally up the channels. 4. If a accident form is required, all applicable sections will be filled out and the report sent to higher management. � �� C L■J ELR (Safety Awards) (1) 1. Purpose: To promote safety within awareness Environmental Light Recyclers by timely recognition of outstanding individual effort. The following may be presented: A. Individual Impact Safety Awards: � (1) Employees will be submitted for an impact award in recognition for outstanding performance support of the safety program. � (2) Suggested incentives to support this program may include but are not limited to special privileges, Letters of Commendation, Certificates of Achievement. aB. Driving Awards: (1) Performed assigned duty as a driver or assistant driver of Environmental Light � Recyclers vehicles for a minimum of twelve consecutive months, or driving at least 8000 miles with no motor vehicles accident or traffc violations. (2) The Supervisor will review the records quarterly to identify employees who � meet the requirements above, and forward their names to the Facility Manager for an appropriate award presentation. � � L■J 1� � I� � �■I � (1) � � � C'' C � L�I � L■J � � I■I u � �� �% �� �� C'' �I ELR (Facility Safety) 1. Purpose: To establish the minimum acceptable Safety Standards expected of all employees at the facility. Safety regulations, prescribe sage methods, and practices to safeguard personnel and equipment. It is every persons responsibility to use them. A. Smoking is prohibited in the facility. Smoking is permitted only in designated areas outside the facility. B. Wear the appropriate clothing and equipment required for the job (use MSDS) to include eye and hearing protection. C. Remove all jewelry while on the job. D. Clean all liquid spills immediately to prevent slips, falls, or contamination. Follow Mercury Spill Containment Plan for lamp breakage or phosphor powder spills. E. Maintain a clean work area at all times and ensure that the work axeas are cleaned at the encl of the day. F. Ensure that all tools are accounted for. at all times. Use the proper tool for the task. Mark and turn in all unserviceable tools to the supervisor. G. Maintain a high level of safety awareness, be alert, and use good judgment at all times. If it doesn't make sense, then don't do it! H. Take the time to plan, brief, and supervise your work. Ask for assistance when needed. I. Report all hazards to your supervisor and make on the spot corrections. J. YOU ARE RESPONSIBLE FOR SAFETY. Make the commitment to safety and set the example. 1■' � �I�J LJ � � �� � u C �I � CI C�' L� � � L�J � � ��� ELR (Vehicle Safety) 1. Purpose: To prevent vehicle accidents that cause injury to employees and to the , public, and damage to property. 2. Scope: Applies to all employees, who within the scope of their employment, drive vehicles owned, rented, or leased by Environmental Light Recyclers operate their personal vehicle (regardless of frequency) while conducting official business. 3. Responsibilities: A. Employer: (1) Establish accident reduction goals. (2) Obtain and review employee driving records. (a) New employees or applicants vehicle operator driving records will be obtairied from the Texas Department of Public Safety. Driver acceptability criteria will be applied to determine High Risk operators prior to an offer of employment. (See Risk Assessment Section). (b) Current employees who drive for Environmental Light Recyclers will have their driving records reviewed quarterly. Driver acceptability criteria will be applied to determine High Risk vehicle operators will be used as assessment criteria to remove employees from vehicle operator duties. (See Risk Assessment Section). (3) Provide a safe working environment. (4) Investigate all accidents, review all findings, and make recommendations. (5) Enforce safety rules and procedures. B. Employee: (6) Set the example. (1) Acknowledge receipt and understanding of the policy. (2) Read, understand, and follow all traffic laws, safety rules and procedures. (3) Demonstrate professional driving skills. e u �� II C� L�' ��� C � � � C' L�' �I � � � � L�J L�l � (1) ELR (Vehicle Safety) (4) Take no unnecessary risks and report all hazards to your supervi'sor. (5) Report all accidents or "near misses" to your supervisors. (6) Attend all safety meetings and safety training classes. 4. Education and Training: Is an essential part of any successful accident prevention program, because it provides a basis for future attitude and behavior changes. (1) Employees will attend continuing education courses or programs offered by the Company. (2) Drivers will maintain hazardous material certification. A. Employer: (1) Establish safety training goals and objectives. (2) Provide Defensive Driver/Driver Improvement training and other driver education programs (to include remedial driver safety training). (3) Conduct new driver orientation and driver skill evaluation prior to full-time driving duties. (4) Periodically evaluate the effectiveness of training. B. Employees: (1) Review monthly at fault accident reports posted on bulletin boards. (2) Attend safety meetings. (3) Attend annual Defensive Driver/Driver Improvement training. C. New Employee Orientation: (1) Include Environmental Light Recyclers goals and objectives for the overall safety program on and off the job. (2) Provide specific vehicle policies (including those requiring the use of seat belts) enforcement procedures and local requirements applicable to motor vehicle operation. C�� � � � � � I � � � � � � � � � � � � � �2� ELR (Vehicle Safety) . (3) Include those motor vehicle preventative maintenance requirements that are the operators responsibility. (4) Provide instructions on motor vehicle accident reporting. J � � � J �� (3) ELR (HAZCOM) 1. Purpose: Establishes the Federal Hazardous Material Communication (HAZCOIVn implementation program by Environmental Light Recyclers. 2. Scope: Applies to all personnel who work for Environmental Light Recyclers. 3. Responsibilities: A. Facility Manager: � (1) Identify a Hazardous Material Communication and Environmental Representative. (2) Ensure compliance with regulations concerning environmental protection and a use of hazardous materials. (3) Arrange and conduct hazardous material communication training. (4) Maintain a file of HAZCOM inspections and a master copy of the Material aSafety Data Sheets. (5) Maintain a inventory list of all hazardous materials in the facility. � L�J ltl �■J I�I l� L � � B. Hazardous Material Communication and Environmental Protection Representative: (1) Assist Facility Manager with regulatory compliance concerning environmental protection and use of hazardous materials. (2) Assist the facility Manager to arrange and conduct hazardous material communication training. (3) Ensure a file of Material Safety Data Sheets (MSDS) is available to employees for all materials used or stored. (4) Ensure that the required protective clothing and equipment for all employees is on hand, serviceable and properly maintained. (5) Ensure hazardous materials are labeled, tagged, marked and properly stored. (6) Ensure hazardous materials are disposed of properly. Seek guidance from the Facility Manager. C. All Personnel: (1) Responsible for being familiar with hazardous chemicals and materials. (2) Know the locations of pertinent MSDS. (3) Complying with hazardous materials procedures. safety precautions associated with safety requirements, policies, and � I,I u �II C � � � � u L� � I■J � L#J C� � Ll l�l L■1 l' ELR (HAZCOM) tl) 4. Spills:• Anyone becoming aware of a spill or accidental exposure to a hazardous substance will immediately notify the Facility Manager or Environmental Representative. If the spill can be safely stopped or reduced, personnel discovering it will do so. 5. Hazardous Communication Requirements: A. Labeling, Tagging, and Marking: (1) Shipping containers from manufactures are required to be labeled with the identity of the material contained. Containers not adequately labeled will not be accepted or shipped. (2) Containers of hazardous substances must be properly labeled, tagged, or marked. B. Material Safety Data Sheets (MSDS): (1) MSDS Provide critical information on handling requirements, flash points, protective clothing necessities, equipment requirements, and disposal of the substance. (2) Manufactures, distributor, and suppliers are responsible to forward the MSDS with all shipments. C. Personnel Education and Training: (1) All personnel with Environmental Light Recyclers are required to attend a 4 hour block �of instruction on Hazardous Material Communication. (2) The hazardous co�rununication training will be documented and kept on file with the Facility Manager. 6. Environmental Protection: A. This Facility will follow procedures that comply with federal, state, and city regulations. B A hazardous material accumulation point is located in the facility. The following guidelines must be followed when using this point. (1) Drums will be properly marked. (2) Drums will be properly secured. C. Drip pans will be placed under all vehicles, and other equipment where the component leaks. 0 � � � f■I I■I u� � I LJ I■I I■I �■J � � � u l�l � � ELR (Hearing Conservation) �2) 1. Purpose: To provide guidance and procedures for the prevention of hearing loss within Environmental Light Recyclers. 2. Scope: This details the use of noise hazard evaluations, posting noise hazardous areas, use of hearing protection, and the supervision and discipline of all employees of Environmental Light Recyclers. 3. Responsibilities: A. Facility Manager and Supervisors will: (1) Ensure all personnel are issued and are using hearing protection in the appropriate areas. (2) Monitor Hearing Conservation Programs. (3) Ensure noise hazard surveys are accomplished annually. (4) Provide hearing conservation education, literature, conservation principals are followed. (5) Ensure all noise hazard areas are clearly marked. 5. Conduct of the Program: and ensure hearing A. The hearing conservation program will be conducted IAW OSHA Regulations. B. Evaluations of suspected hazardous noise levels will be requested promptly. This evaluation will be performed by trained Industrial Hygiene Personnel using approved instruments. Hazardous noise areas will be marked with caution signs, indicating both the presence of hazardous noise levels and the need for hearing protection. C. The use of noise attenuation devices will be strictly adhered to in areas where noise hazards exists (85 DBA or above). The following noise protection devices are recommended for use are: aural protectors (ear muffs), communication headsets, or earplugs. 6. Personal Hearing Protective Devices: A. Protective devices must be worn when steady noise levels exceed 85 DBA and when unpulse noise levels exceed 140 DBA. Exposure to impulse noise in excess of 165 DBA requires the wearing of earplugs in combination with ear muffs. u � I�I I�I � l�J u � u � L�J I! C l■I � � I_�I LI � B. Environmental Light Recyclers will provide hearing protective devices to all workers and visitors. (1) ELR (Heat and Cold Injury Prevention) 1. Purpose: To provide guidance for the prevention of heat and cold injuries during work activities. 2. General: To work under adverse conditions, employees must recognize heat and cold systems. At the same time they must adequately protect themselves against the elements under working conditions. 3. Responsibilities: A. Facility Manager: (1) Train personnel to recognize and avoid injuries. (2) Determine when to implement the working modifications. (3) Ensure proper acclimatization of newly assigned employees. 4. Reporting: All heat and cold injuries, regardless of disposition, will be reported to the Facility Manager. 5. Hot Weather Injuries: A. High risk individuals: Certain individuals are at higher risk of experiencing heat injuries. These people include: � (1) New employees that are not acclimatized to job and temperature demands. (2) Do unusually heavy work. (3) Poor physical condition. (4) History if previous injury. (5) Have other medical problems. (6) Are taking medications. B. Preventive Measures Include: (1) Diet, increase water and salt intake. (2) Acclimatization. (3) Facility heat stress monitoring. (4) Work modification. 6. Cold Weather Injuries: A. All cold weather injuries are preventable. � � � � � � � I I � �� M � � � ' ' � � � (1) ELR (Heat and Cold Injury Prevention) B. Attention to and recognition of cold hazards will allow personnel to adequately protect themselves. C. Cold injuries often occur where normally mild but rapid changing weather can lull personnel into taking inadequate protective measures. . D. High risk individuals: Certain individuals are at higher risk of becoming a cold weather casualty, these include: (1) Personnel who have suffered a previous cold injury. (2) Individuals under the added stress of : (a) Injury. (b) Fatigue. (c) Under medications. (d) Under the influence of alcohol. E. Preventive Measures Include: (1) Appropriate and adequate clothing. (2) Measures to prevent soaking of clothing. F. Higher risk injury is generally incurred at temperatures below 20 degrees F. At temperatures below 35 degrees F. the clothing should include head and hand cover. � LJ L� ELR (Fire Prevention) �2) LJ l �J LJ 1 LJ � � � !■� � �I �J ��I 1. Purpose: To establish procedures and policies for the prevention of fires. Set standards and actions to take in case of fire. 2. Scope: This pertains to equipment and personnel working for Environmental Light Recyclers. 3. General: Fire prevention, protection from fires, and evacuation of areas threatened with fire is the responsibility of all personnel. With the cooperation of all concerned, these procedures can prevent fires and minimize potential injury and loss of equipment in the event of a fire. 4. Responsibilities: A. Fire prevention and the prevention of injuries and loss of life or equipment from a fire is �everybody's responsibility. B. Facility Manager: (1) Know and enforce all fire prevention regulations. (2) Coordinate the activities with the facility fire representative and function as the liaison with higher levels of management. (3) Maintain a record of fire inspections on the facility. (4) Conduct and record semi-annual fire drill / evacuation plan. (5) Coordinate the training on proper action to take when discovering a fire, the proper use of fire extinguishers, and the individuals responsibility and liability. C. Facility Fire representative: (1) Know and enforce all fire prevention regulations. (2) Assist and report any fire prevention problems to the facility manager. (3) Instruct all occupants in the use and location of fire alarms. (4) Make timely corrections to the Fire Departments fire prevention inspections. Corrections will be made on the spot for high risk deficiencies. 5. Actions in the Event of a Fire: A. Any person discovering a fire regardless of type or size will immediately alert all � personnel in the building and report the fire to the fire department by the quickest available means. �■J L!I l�J I�I � ELR (Fire Prevention) (1) � � L■J B. Telephone: Dial 911 and report the fire. Remain on the line until all information is received by the operator. (Address is the utmost importance to the fire department) 6. After Reporting the Fire: A. Alert a11 personnel in the involved and adjoining building and close all doors, windows, and shut off all electric circuits. a B. During the time that the alarm is being turned in or immediately afterwards all available personnel will exert every effort to extinguish the fire using all available fire fighting equipment. CI � �� l�l L�J � � � � � � C. In the event that the fire is in a closed or locked room, no attempt will be made to enter or open the fire area, except for the rescue of trapped personnel. D. All personnel will evacuate and assemble in the designated assembly area (parking lot) after all attempts are exhausted in putting out the fire. 7. Fire Fighting Equipment: A. Portable fire extinguishers and other first aid fire fighting equipment will be used for fire fighting or training purpose only. B. The Facility Fire Representative is responsible for monthly inspections of fire fighting equipment. C. Fire extinguishers in vehicles must be in good operating condition and available to the driver. All drivers will be familiar with the use of the fire extinguisher. In addition he/she will also be responsible for daily inspection and or the replacement of the fire extinguisher as required. 8. Smoking: A. Smoking is prohibited without exception'in the facility. B. Each individual smoker is responsible for the safe disposal of smoking materials. Under no circumstances will smoking materials be disposed of in waste baskets or any type of container which is combustible or which contains combustible materials. LJ � LJ L �J ELR (Fire Prevention) 9. Fire Precautions and Control Measures: �2� A. When not in use and at the end of the day all electrical appliances such as radios, D coffee pots, and computers will be turned off. B. Tampering with electrical appliances is prohibited. L�J � � � � � � L�J LJ � �!' l�l � C. All appliances being used in the facility will bear the "UL" tag. D. Trash and litter will not be permitted to accumulated. Trash will be removed daily. E. A high degree of general cleanliness and order will maintained at all times in the facility. F. Daily visual inspections will be made by the Facility Manager or Facility Fire Representative of the offices, production room, and warehouse area to ensure that all fire hazards are eliminated. G. All exits will be plainly marked, capable of being opened from the inside during work hours, and free of obstructions both inside and outside. H. Fire extinguishers will be clearly visible and free of obstructions at all times in the facility. 10. Flammable Material: A. Flammables such as POL products and paint will be stored in appropriate containers. B. The use of flammables such as gasoline will not be used for cleaning. 11. Fire Prevention in Vehicles: A. Drivers will exercise extreme caution -when re fueling to prevent over filling, spillage and will not allow usage of refueling equipment that is leaking or, otherwise unsafe. B. Drivers will check for and promptly report any fuel or POL leak of their vehicle. C. All vehicles will have a operational fire extinguisher assigned and in the vehicles at time of dispatch. � � I � I I I � � � � � � � � I I � � � D. Vehicles/Equipment will not have their engines running during refueling operations. 12. Fire Extinguisher Marking: All fire extinguishers will be marked. (3) ELR (Con�ned Space Operations) 1. Purpose: To prevent any accident that well cause injury to employees. 2. Scope: Applies to all employees of ELR. 3. General: Anytime when there is a need to go into a confined space, personnel will ensure that the following has been accomplish before entry into that area. A. All power to the machine is off and that the lock out is in place. B. One person will be located outside the machine at all times when there is a person in the confined space. C. All personnel will be wearing the proper PPE. � � � � I 1 � 1 1 � � � � � � � � � � ENVIRONMENTAL LIGHT RECYCLERS 2737 Bryan Ave Fort Worth, Texas 76104 (817) 924-9300 "We Put The Lights Out Safely" � RESPIRATORY PROTECTION PROGRAM F�R ENVIRONMENTAL LIGHT RECYCLERS � _� I�I � � � a a � a � � a � � a � � � � a TABLE OF CONTENTS I. Purpose II. Basic Operating Procedures III. IV. 1�1 VI VII Respirator Selection Training A. Use of Respiratory Protective Equipment B. Airborne Toxic Contaminants C. Oxygen Deficient Atmospheres D. Types of Respirators *Air Purifying Respirators *Air Supplied Respiraiors E. Maintenance and Care F. Training Documentation Respirator Maintenance Fit Testing Medical Evaluation � � I. PURPO�. � This Respiratory Protection Program is designed to provide respiratory protection to Environmental Light Recyclers employees who may be working in areas contaminated with particulates, vapors, mists, fumes, or other contaminants. The Lamp Processor � produces possible particulates. Thus, a suitable respirator is �OUIRED to be worn by employees working around the Lamp Processor while it is in operation or during � processor maintenance. This Respiratory Protection Program will help insure that the � proper type protection is provided, used, and maintained appropriately. �Q Environmental Light Recyclers operations anticipate oxygen deficient atmospheres. � Should you even SUSPECT AN OXYC'�E•N DEFICIENT ATMOSPHERE. LE.AVE THE WORK AREA IMMEDIATELY AND REPORT CONDITION IMMF,DIATELY TQ YOUR SIJPERVISOR._ Many times oxygen deficient atmospheres occur in confined � spaces. NEVER ENTER A CONFINED SPACE SUSPECTED OF CONTAINING �i OXYGEN AEFICIEN'L�TMOSPHFRF._ � This "Respiratory Protection Program" promotes engineering controls as far as feasible; however, when effective engineering control measures are not feasible, then respiratory a protection becomes necessary. Our personal protective equipment procedures may include other protective clothing in addition to respiratory protective equipment. 1�1 � L� � I_�J � f! L�J C' � �I� u LJ � � � I'�J � � LJ � u � LJ � � C � II• BASIC nPERATINC PRnCEDUR� 1. Respirators will be provided to employees working in the following areas: AREA ��IRBORNE CONTAMINANT Processing Rm Mercury � Processing Rm. Lead RRSPIRATOR TYPE Half-Face • Half-Face 2. All employees working in this (these) area(s) are REC�UIRE�to properly wear the provided respirators for that exposure. 3. Respirators will be selected on the basis of hazards to �which the worker is exposed. 4. The wearer will be instructed and trained in the proper use of the respirators, as well as their limitations. 5. Respirators will be stored by employees in a sealed zip-lock plastic bag or other sealable container that is provided. 6. Unused respirators will be kept stored separately from used respirators. 7. Respirators will be replaced according to guidelines provided by the manufacturer. 8. Respirators will be assigned to individual workers for their exclusive use. 9. Respirators will be regularly checked, cleaned, and disinfected by the employee. 10. A convenient, clean, and sanitary location is provided for respirator storage. 11. Respirators used routinely will be inspected during cleanup. Worn or deteriorated parts will be replace. 12. A fit test will be conducted by the supervisor for every employee wearing a respirator. 13. There will be a regular inspection and evaluation to determine the continued effectiveness of the Program. 14. Workers will not be assigned to tasks requiring use of respirators unless it has been determined that they �are physically able to perform the work and use the equipment. A local physician will determine what health and physical conditions are pertinent. The respirator users' medical status will be reviewed annually. C' � �r� �J � � � � L■J 15. The respirator furnished will provide adequate respiratory protection against the particular hazard for which it is designed in accordance with the standards established by competent authorities. The MSHA and NIOSH are recognized as such authorities. 16. Safery meetings will, at least annually, address the Respiratory Protection Program. 17. Breathing air quality (for supplied air respiratory equipment)(if any): a. Compressed air used as breathing air will be of high purity. Breathing air wili meet applicable requirements. b. Breathing air may be supplied to the respirators from approved cylinders or air compressors. c. Plant type air is prohibited form use as breathing air. d. Company policy is to use only Company owned equipment (compressors). e. Compressors will be positioned to avoid entry of contaminated air into the Q system. Suitable inline air purifying absorbent elements and filters will be installed to ensure breathing air quality. � � � u � !J L�J L�l L�l £ Oil-lubricated compressors will have a high-temperature or carbon monoxide alarm or both. If only a high temperature alarm is used the air from the compressor will be frequently tested for carbon monoxide to ensure its purity. g. Breathing air line couplings will be incompatible with line couplings for other air or gas systems at Company facilities to prevent connecting air line respirators with non-respirable gases or air. L�l L�1 l� � � � . . . -- : �_� - -- -�► The selection of respiratory protective equipment will be made on the basis if the products and substances used in each Company operation, the physical form (liquid, gas powder, solid, etc. ) in which they are used and how they are specifically used. In selecting the correct respirator for a given circumstance, the following specific factors will be taken into consideration: 1. Nature of the Hazard In order to make subsequent decisions, the nature of the hazard � must be identified to ensure that an overexposure does not occur. The following considerations must be included in this identification: � � � � LJ L�J a. Oxygen Deficiency. (1) NTOSH/MSHA approval for supplied-air and air-purifying respirators are valid only for atmospheres containing greater than 19.5% oxygen. If it is determined that an oxygen deficient atmosphere may exist, then selection must be made from the two types of appropriate respirators specified in Figure one. (2) If oxygen deficiency is not and issue, then the contaminants and their concentrations must be determined. b. Physicai Properties of the Hazard. Physical properties considered include: -Physical state; -Particle size; � � � �1 � � -Molecular weight; -Vapor pressure. c. Chemical Properties of the Hazard. Chemical properties include: -Solubility in water and othex liquids; -Reactivity with other chemicals; -Hazardous decomposition products. d. Physiologic Effects on the Body. Determine the toxicological (including synergistic) effects on the body in terms of: LI � � � �!I I�l I_�J -Eye irritation; -Skin absorption; -Adverse effects (if any) on olfactory sense. e. Actual Concentration of a Toxic Compound. If a measurement has been made, then this is extremely useful information because bounds are established for the degree of protection necessary. This is used in conjunction with permissible exposure limits to select the correct respirator. £ Permissible Exposure Limits (PEL). The permissible exposure limits � (time-weighted average or ceiling value) is used to establish proper selection. The concentrations and PEL are compared to protection factors assigned to certain types of respirators. � I�I g. Warning Properties. If an air -purifying respirator is used for protection against gas or vapor contaminants, then there must (with limited exceptions) be suitable warning properties of contaminant breakthrough or respirator malfunction. (1) Adequate warning properties can be assumed when the odor, taste, or nirritation effects of the substance are detectable and persistent at concentration at or below u the PEL. � � L�I � �,�' �I (2) If the odor or irritation threshold of a substance occurs at concentrations greater than three times "the PEL, this substance should be considered to have poor warning properties. (3) If the odor or irritation threshold is somewhat above the PEL (but not in excess of three times the limit) and there is no ceiling limit, determine whether an undetected exposure in this concentration range could cause serous or irreversible health effects. If not, the substance is considered to have adequate warning properties. In such a situation, it is expected that environmental concentrations will vary considerably, and warning of respirator failure would therefore soon be perceived at contaminant concentrations somewhat above the PEL. (4) It is important to realize that NIOSH�IVISHA approvals for respirators generally do not apply to gases or vapors with poor warning properties except where the device is equipped with an end-of-service life indicator. 2. Nature of the Hazardous Operation. For proper respirator selection, it is necessary to aknow the details of operations which require workers to use respiratory devices. These include: � '!J � L�J u - Operation or process characteristics; - Work area characteristics; - Materials used or produced during the process; � � L�l � � � � � - Workers' duties and actions; -Abnormal situation characteristics which may necessitate different respirator selection; i.e., upset conditions or emergencies. 3. �,ocation of the Hazardous Area• This is important in the selection process so that backup systems may be planned if necessary. Respirable air locations must be known prior to entry into a hazardous area so escape or emergency operations may be planned. 4. Time Respiratory Protection Is Rec�uired� The length of time a respirator will have to be worn by a worker is a factor which must be evaluated. This is most pronounced when using a Self-Contained breathing Apparatus (S'CBA), where, by definition, the air supply is finite. Time is also a factor during routine use of air-purifying respirators when worker acceptance and comfort are essential to ensure proper use of the device. 5. Emplovee's Health. Effective usage of a respirator is dependant on an individual's ability to wear a respirator, as determined by a physician. Most respiratory devices increase physical stress on the body, especially the heart and lungs. Care should be taken to ensure that a medical determination has been made that an individual is capable of wearing a respirator for the duration of the work assignment. 6. Work Activitv. The type of work activities performed while wearing a respirator is � vitally important in the respirator selection. The proper respirator will be one which is least disruptive to the task being conducted yet provides the desired protection. � 7. �espirator Characteristics. Capabi�ities. and Limitations. Manufactures can provide a description of various respirator characteristic, capabilities, and limitations. Q8. Protection factors. The protection afforded by respirators is dependent upon the seal of the facepiece to the face, leakage around valves, and leakage though or around cartridges or canisters. Depending on these criteria, the degree of protection may be aascertained and a relative safety factor assigned. Protection factors are only applicable if all elements of an effective respirator program are in place and enforced. � � � a. The protection factor is a ratio of the air contaminant concentration outside the respirator to the air contaminant concentration outside the respirator face piece. The higher the protection factor, the greater the degree of protection offered by the respirator. u � � � L�J L�J � � � I�J u � C � � � � � � b. Protection factors are used in conjunction with permissible exposure limits to contaminants to estimate the upper concentration limits to which respirators can be safely used. c. Protection factors are invalid when employees remove their respiratory protection for unspecific periods while in the contaminated atmosphere. � [�J � � lal � I]I � - ��--\_\ All Erivironmental Light Recyclers employees will be trained in the proper use of the respiratory equipment assigned to or used by them. Periodic refresher training will be conducted (at least annually) for all Company employees using respiratory equipment TRAINING WILL INCLUDE THE FOLLOWING SUBJECTS: A. USE OF RESPIRATORY PROTECTIVE EQUIPMENT 1. Instruction will be provided in the nature of the exposure, whether acute, chronic, or both, and an honest appraisal of what may happen if the respirator is not used. This instruction will also include the type of contaminants to which the wearer may be exposed. 2. Every respirator wearer will receive fitting instructions including demonstration in � how the respirator should be worn, how to adjust it, and how to determine if it fits properly. u � � ' I � L�1 L�I 3. Every respirator wearer will be given an opportunity to handle the respirator, have it fitted proper1y, test its facepiece-to-face seal, wear it in normal air for a long familiarity period, and finally, to wear it in a test atmosphere. 4. Each wearer will be tested for fit on a specific iype of respirator. The qualitative fit method determines the respirator Maximum Use Lirnits based on the simplest fit testing. An appropriate irritant smoke tube is used to determine if the respirator leaks. The most common irritant smoke used to test the for is isoamyl acetate which is odorous but harmless. The Maximum Use Limits from this test are very close to the protection factors proposed by OSHA. The facepiece-to-face seal can be tested daily by the wearer. To determine if a proper seal is made, the exhalation valve can be closed off and exhalation will cause a slight positive pressure buildup in the facepiece without leakage of air at the seal. Another simple test is to close off the inhalation openings. Inhalation should then cause the facepiece to collapse and remain collapsed for a few seconds. S. If more than one type of contaminant is present in the area, the filter cartridge or canister selection will be reviewed and the wearer instructed of the protection capabilities of the selected filter, cartridge, or canister. 6. Every respirator wearer will be instructed as to respirator limitations. a. Respirators will not be worn when conditions prevent a good face seal. Such a conditions may be a growth of a beard, side burns, a skull cap that projects under the facepiece, or temple pieces on glasses. LJ b. The absence of one or both dentures can seriously affect the fit of a facepiece. L�J �� � J IJ � ��J �� � � � � �'l J �� L�J � L�I l�J L�l c. The worker's diiigence in observing these factors will be evaluated by periodic check. 7. To assure proper protection, the facepiece fit will be checked by the wearer each time he/she puts on the respirator. . B. AIRBORNE TOXIC CONTAMINANTS Instruction will be provided as regards contaminants. Airborne toxic contaminarits fall into two basic categories namely: Particulates and gases or vapors. 1. Particulates include dusts, sprays, fumes, mists, and smokes. 2. Gases are formless fluids that expand to occupy the space or enclosure in which they are confined. Vapors result when a solid or liquid is converted by heating into a gaseous state, and is the result of volatilization or sublimation. C. OXYGEN DEFICIENT ATMOSPHERE Instruction will be provided as regards oxygen deficiency. An oxygen deficient atmosphere is one which contains less then 19.5 percent oxygen by volume at sea level. An oxygen deficient condition may exist in unventilated cellars, wells; lift stations, tanks or burning buildings. Oxygen deficiency can occur if a large amount of inert gas such as helium is released into the work area. D. TYPES IF RESPIRATORS Generally, there are two classes of respirators: *Those which purify the air, or remove contaminants; *Those to which air or oxygen is supplied. Instruction will be provided as regards each of these classes. *AIR PURIFYING RESPIR.ATORS: Air purifying respirators, as their names denotes, remove the contaminants from the inhaled air either by mechanical filtration or chemical absorption. The general limitation placed on all purifying respirators is that they must only be used in atmospheres � L�J J � IJ � IJ containing adequate oxygen to support life. An air purifying respirator consists of a full-facepiece, half-mask or mouthpiece equipped with an air purifying filter cartridge, or canister to remove gases, vapors, or particulate matter from the ambient air prior to its inhalation. Air purifying respirators can be separated into three categories: *Particulate removing; *Gas and vapor removing; *Combining gas, vapor and particulate removing. Q 1. Particulate removing respirators, also called mechanical filter respirators, use a filter media usually in the form of a iibrous material in a cartridge which rerr�oves dusts. fumes, mists, smoke, or spray particles, and are available in two styles primarily: � � a. Full-Facepiece Respirators, which are normally equipped with a high efficiency filter cartridge designed to protect against highly toxic particulates; b. Half-Faced Respirators, which are equipped with one or two filters designed to protect against nuisance or toxic dusts, fumes, and mists. � � Both types of particulate filter respirators are required to have inhalation and aexhalation valves. The filtering capabililities increase as the filter is used, with a corresponding increase in the breathing resistance. Not all particulate matter is stable. Some will hydrolyze and release acid gases while others are volatile, producing vapors. � Mechanical filter respirators, as such, will not offer protection against gases or vapors. A combination gas and particulate respirator is necessary. � � 2. Gas and vapor removing respirators, also called chemical cartridge respirators, use cartridges containing chemical filters. The service life of a cartridge depends upon: L�I u J �J *design; *quality and amount of iill; *density and packing of fill; *contaminant concentration; *user's breathing rate; *temperature and humidity. � J � a. The Chemical cartidge-type respirators are equipped with one or two cartridges and inhalation and exhalation valves. If two cartridges are used, the inhalation resistance a of each cartridge must be balanced so that the cartridges are "used up" at the same rate. The half-facepiece respirator, one of the most widely used types, fitting under the chin and over the nose, is used in light contaminant concentrations such as pamt spraying � operations. The mouthpiece clads is recommenced for escape purposes only. This type can present problems of jaw fatigue and does prevent the detection of the contaminant by odor as the nasal passages are closed off. � C � � L�J � � � � 3. Combination vapor and particulate removing respirators use a combination of filtering arrangements. a. Gas mask-type respirators, another type of air-purifying respirator used for many years, can be used effectively to provide respiratory protection against gases, vapors, and particulates when combined with suitable filters. Gas masks are designed for use only in atmospheres containing adequate oxygen to support life. Canisters for gas mask equipment are available in three sizes: The chin-style canister, the industrial size canister, and the large or supersize canister. Many canisters are available in combination with a high efficiency particulate filter to remove dust and other particulate matter. b. Chemical cartridge-type respirators and gas masks should not be used for protection against: (1) Oxygen deficiency; health; is included. (2) Concentrations of gases which are immediately dangerous to life or . (3) Gaseous materials that are extremely toxic in low concentrations; {4) Contaminants which are in particulate form unless an appropriate filter c. A cartridge or canister must be replaced whenever an odor or irritation is � detected through the device by the wearer, or if the resistance offered to breathing becomes objectionable. The chemical cartridge respirator or gas mask wearer should always enter a contaminated area cautiously. If he detects and odor or irritation, or if he � experiences a difficulty in breathing, feel dizzy, or nauseated, he should move to an uncontaminated area without removing the equipment and ascertain the cause. C L�J � Remember, chemical cartridge respirator and gas masks will provide the necessary protection when: (1) The hazard is fully assessed; � I�I �� �J � � L�J � u I� �J �■ I � �I L�I L�J � LJ J L�J (2) The proper cartridge or canister is chosen for the particular hazard assessed; (3) It is used within the maximum use concentrations; (4) The wearer is trained in its use and limitation and they are never used in areas that are oxygen deficient or could be oxygen deficient. In all instances, the cartridge or canister labels and instructions should be read, as they contain pertinent information as to maximum use concentration, contaminants they provide protection against, warnings, Bureau of Mines approval, and associated infozmation necessary to use the equipment in an effective manner. Whenever a cartridge or canister feels hot, do not assume, as many people do, that it is not working properly. On the contrary, heat is a sure sign the cartridge or canister is functioning. All of the chemical reactions within them are exothermic. That is, they give off heat. If the heat is toward the bottom of the cartridge or canister, a considerable portion of the service time is remaining. On the other hand, if the heat has progressed toward the �op, it is time for a change. In case the wearer does not feel any heat, it is usually evident there is a light concentration of contaminants. Some gas mask canisters axe available with windows to indicate the condition. When a canister containing a built-in indicating window shows a color change in the indicating window, the canister must be replaced even though it may never have been used in a contaminated atmosphere. Mechanical damage to the cartridge or canister any result in leakage through the wall. Dented cartridges may result in crushing of the absorbent material and channeling of the contaminants. In all cases, mechanically damaged or corroded cartridges or canisters should be xeplaced. The maximum shelf life of a cartridge or canister is variable. The shelf life is directly related to the storage conditions. Humidity, temperature and changes in barometric pressure, as well as atmospheric contamination in the storage area, can decrease the shelf life. Manufacture's instructions/recommendation will be followed. * AIR SUPPLYING RESPIRATORS Prior to defining the various types and class o£ air supplying respirators, one should have an understanding of the basic limitations of atznosphere supplying respiratory equipment. Equipment which relies solely on an airline supply should not be used in areas immediately dangerous to life or health unless additional safeguards are employed. Immediately Dan�erous to Life or Health (IDLH) means conditions that pose an immediate threat to life or health, or conditions that pose an immediate threat or severe exposure to contaminants. Not Immediate(y Dan�erous t� T.,ife �r H�a�does not mean "safe", but zneans any hazardous atmosphere which may produce physical discomfort, chronic poisoning after repeated exposure, or acute adverse physiological symptoms after prolonged exposure. L�J LJ � LJ u I�I L� � � � � L'. L�J�� � I�I � � [I I� There are three basic types of air supplied respirators: supplied-air, airline supplied self-contained breathing apparatus (SCBA), and combination SCBA/supplied-air. AIRLINE SUPPLIED RESPIRATORS: There are three types of airline supplied respirators: *Hose mask with blower; *Hose mask without blower; *Air-line respirator. Airline supplied respirators may be used only in non-IDLH atmospheres. The following is an explanation of these three types: *A hose mask with blower is equipped with a full facepiece, a non-kinking breathing tube, a rigged safety harness, a large diameter heavy duty non-kinking air supply hose, and a motor-driven hand-operated blower. The breathing tube and hose are securely attached to the harness. A check valve allows air flow only toward the facepiece. The facepiece is fitted with an exhalation valve. Up to 300 feet of hose is permissible. � * A hose mask without blower is similar to that above, except it has no blower. It has up to 75 feet of hose filled at the inlet with a funnel or similar object. The funnel is covered with a fine mesh screen to prevent entry of large particulate matter. The wearer provides the motivating force to pull air through the hose. *An ail-line respirator has a small diameter hose (air-line) connected to a compressor or air cylinders. The air-line is attached to the wearer and can be detached rapidly in an emergency. A flow control valve or orifice is provided to govern the rate of airflow to the wearer. Exhaled air passes to the ambient atmosphere through a valve, or valves, or an opening in the faceepiece, hood, or suit. Up to 250 feet of air-line is permissible. There are three basic classes of airline respirators: constant-flow, demand-flow, and pressure-demand-flow. The following is an explanation: > Continuous flow class respirators _ are equipped with a half-mask or full-facepiece, or a helmet (as for abrasive blasting) or hood covering the wearers head and neck. At least 4 cubic feet or air per minute is required when using tight fitting facepieces and 6 feet of air per minute is required when using loose fitting hoods and helmets. > Pressure flow class respirators are usually equipped with a half-mask or full-facepiece. A demand valve is activated on initiation of inhalation which decreases � u � n the pressure in the facepiece and permits the flow of respirable air to the facepiece. On exhalation, pressure in the facepiece goes slightly above ambient and deactivates the demand valve. > Pressure/demand flow class respirators are usually equipped with a half-mask or � full-facepiece. � A slight pressure is maintained in the facepiece at all times by a spring-loaded or balance regulator and retained in the system by a compensating exhalation valve. � LJ LJ � � I■I �I � � � C SELF CONTAINED BREATHING APPARATUS: A self-contained breathing apparatus is a respirator having a supply or means of supplying a respirable environment and is carried by the wearer. This type provides respiratory protection against toxic atmospheres and oxygen deficiency. Normally a11 are equipped with a full-facepiece; however, some depending on the situation, may be equipped with a half-mask or a mouthpiece. There are four basic types of SCBA: oxygen-cylinder rebreathing; self-generating iypes; demand; and pressure-demand. The duration of the apparatus will depend on such factors as: 1. The degree of physical activity of the user; 2. The physical condition of the user; 3. The degree to which the user's breathing is affected by excitement, fear or other emotional factors; 4. The degree of training or experience which the user has had with this or similar equipment; 5. Whether or not the cylinder is fully charged at the start of the work period; 6. The atmospheric pressure; 7. The condition of the apparatus. E. MAINTENANCE AND CARE a Instruction will be provided as regards proper respiratory protective equipment maintenance. Respiratory protective equipment will be properly maintained. Poorly maintained respirators may not function properly. In some cases, the wearers (unaware � that their respirators are malfunctioning) may depend on the device for protection when the respirator is totally incapable of handling the problem. Respirators will be kept clean and sanitary. The filters or cartridges will be replaced frequently. The frequency depends � � � LJ � �_ _ '_C: 1 ► ►�----�-- \:.-\ NOTE: Also see "Maintenance and Care" under the "TRAINING" section. (The details of where a respirator is stored in a specific department, where it is to be a cleaned, frequency and details of inspection, replacement, or any other procedures will be included in our "Operating Procedures".) u � The following procedures will be performed and will be included in the maintenance of our respiratory protective equipment: A. Cleaning and Sanitizing: 1. Each respirator will be cleaned and sanitized at appropriate intervals to aensure that the respirator wearer is provided with a clean and sanitized respirator at all times. � � 2. A respirator issued for other than continuous personal use by a particular worker, such as non-routine, emergency, or rescue use, will be cleaned and sanitized after each use. B. Inspection: � C' u L�J u � LJ 1. Assurances will be made that each respirator is being inspected routinely by the wearer before and after use. determine if: 2. After cleaning and sanitizing, each respirator will be inspected to a. It is in proper working condition; b. It needs replacement of parts or repairs; c. It should be discarded. least monthly. 3. Each respirator stored for emergency or rescue use will be inspected at 4. Respirator inspection will include: a. A check for tightness of connections; � b. A check for the condition of the respirator-inlet covering, head harness, valves, connecting tubes, harness assemblies, filters, cartridges, canisters, end-of-service-life indicator, etc.; a 0 � LJ � � l�J � � � � � l� � l• � L�J I�I I�I � c. Other warning systems. 5. Each rubber or other elastomeric part will be inspected for pliability and signs of deterioration. 6. Each air and oxygen cylinder will be inspected to ensure that it is fully charged according to the manufacture's instructions; 7. A record of inspection dates, findings, and remedial actions will be kept for each respirator. C. Part Replacement and Repair: 1. Replacement of parts or repairs will be done only by persons trained in proper respirator assembly and correction of possible respirator malfunctions and defects. 2. Replacement parts will be only those designed for the specific respirator being repaired. 3. Reducing or admission valves, regulators, and alarms will be returned to the manufacturer or to a trained technician for repair or adjustments. D. Storage: 1. Respirators will be stored in a manner that will protect them against dust, sunlight, heat, extreme cold, excessive moisture, or damaging chemicals. 2. Respirators will be stored to prevent distortion of rubber or other elastomeric parts. 3. Respirators will not be stored in such places as lockers and tool boxes unless they are protected from contamination, distortion, and damage. 4. Emergency and rescue-use respirators that are placed in work areas will be quickly accessible at all times, and the storage cabinet or container in which they are stored will be clearly marked. I■1 � C � � � I�I L�l n � � � u L�J � I■� VI. FIT TESTTNG The following will be utilized for fit testing of all respiratory protective equipment: A. A respirator must be comfortable and properly fitted to the person to provide adequate protection. An employee to be fitted with a respirator will be permitted to select the most comfortable respirator from a selection of sizes from different manufacturers. He/she will be shown how to put on a selected respirator using the manufacturer's instructions. Respirator position on the face, strap position and tension and corrifort will be covered. A mirror will be provided. B. The selected respirator will be put on by the user. The user will have it properly adjusted and test its facepiece-to-face seal by the positive and negative pressure face-fit methods. See "C" and "D" below. He will wear the respirator in normal air for at least five minutes for familiarization and to assess its comfort before it is worn in a test atmosphere. A qualitative fit test procedure will then be administered. See "E" below. C. Positive Pressure Face-fit Test. Place the palm of the hand or the thumb over the exhalation valve cover and exhale gently. If the face piece bulges slightly and no air leaks between the face and face piece are detected, a proper fit has been obtained. If air leakage is detected, reposition the respirator on the face and readjust the tension of the straps. Repeat this procedure until a tight seal is obtained. D. Negative Pressure Face-fit Test. Place the palms of the hands over the open areas of the cartridge caps, inhale gently and hold your breath for five to ten seconds. If the face piece collapses slightly, a proper fir has been obtained, If air leakage is detected, reposition the respirator on the face and readjust the straps and repeat the procedure until a tight seal is obtained. E. (Example) Qualitative Fit Test Procedures. 1. Isoamyl Acetate (Banana odor) Test. a. The test subject will put on his respirator and perform the positive and egative pressure face fit tests. b. The respirator will be equipped with organic vapor cartridges. � c. The test subject will be given a copy of the following test exercises and "Rainbow Passage" or other equally effective passage which will adequately test the effects of talking on the fit test. � Test Exercise� � � � u L�J u u L�J � i. Breathe normally. ii. Breathe deeply iii. Turn head a1I the way from one side to the other. Inhale on each side. Do not bump the respirator against the shoulders. iv. Nod head up and down. Inhale when head is in the fuiiy up position looking at the ceiling. Do not bump the respirator on the chest. v. Read the "Rainbow Passage" aloud and slowly. vi. Jog in place. vii. Breathe normally. � � � � L■ I � � '� fJ L�i L�J "Rainbow Passag�" � When the sunlight strikes raindrops in the air, they act like a prism and form of a rainbow. The rainbow is a division of white light into many beautiful colors. These take the shape of a long round arch, with its path high above, and its two ends appaxently beyond the horizon. There is, according to legend, a boiling pot of gold at one end. People look, but no one ever finds it. When a man looks for something beyond reach, his friends say he is looking for the pot of gold at the end of the rainbow. d. A iit check ampoule of Isoamyl Acetate (IAA) shall be broken and the ampoule passed around the test subject's face and respirator while he performs the test exercises and reads the Rainbow Passage. Each exercise shall be performed for at least one minute. e. If the test subject detects the banana-like odor at any time during the test procedure the test has failed. The subject shall leave the test area, return to the selection area free of the IAA odor, select and put on another respirator and repeat the IAA test pt�ocedure. £ When a respirator is found that passes the IAA test, the test subject breaks the face seal and takes a breath in the test area. This is to assure that the reason the test subject is not smelling the IAA is a good fit of the respirator and not sense of smell fatigue. LJ � � C CI 1 :- - - : :����\� Persons will not be assigned to tasks requiring use of respirators unless it has been determined that they are physically able to perform the work and use the equipment. A local physician will determine what health and physical conditions are pertinent. The respirator user's medical status will be reviewed annually. The examination by the local physician will include but not be limited to tests such as a � medical history, pulmonary functions tests, and possibly an electrocardiogram depending upon what information is developed in the medical history. The condition of tests on the heart is a medical judgment for each individual and should not be considered to be � necessary as a routine test. Sometimes the back is examined if air cylinders will be carried often and\or for extended lengths of time. L�J u L� � I�I n L!' LJ � There are a number of disease and/or physiological limitations which could affect the ability of a person to work effectively in respiratory protective equipment. The following examples are not considered reasons for prohibition of the wearing of equipment, nor do they indicate potential problem areas for some persons. Emphysema Chronic obstructive pulmonary disease Bronchial asthma X-ray evidence of pneumoconioses Evidence of reduced pulmonary function Coronary artery disease or cerebral lood vessel disease Several or progressive hypertension Epilepsy, grand mal or petit mal . Anemia, pernicious Diabetes, insipidus or mellitus Punctured eardrum Pneumonmediastinum gap Communication of sinus through upper jaw or oral cavity Breathing difficultly when weaxing a respirator Claustrophobia or anxiety when wearing a respirator A. An employee will not be assigned to work situations where respiratory � protection is required until it has been determined that the employee is medically and physically able to perform the work while using the required respirator. � � � B. Each employee is responsible for reporting any changes in his medical or physical status if any difficulty in breathing is experienced. Employee reports of changes in his medical or physical status and reports of breathing difficulties will require a review of the employee's fitness to wear a respirator and perform his work assignments safely. I� ' �J � � C. A periodic medical review of employees required to wear respirators will be conducted by a local physician. u D. Records will be mairitained of all employee medical evaluations, and each employee wili have access to these records. � � CI � � � L�J I� i� � � � J L�J L�I I� �J lil u on the concentration of contaminants to which the respirator is exposed and the amount of time they are used. Each individual is responsible for the routine care of the respiratory equipment assigned. (� The program for maintenance and care of respirators will be adjusted to the type of area, U working conditions, and hazards involved, and will include: inspection, cleaning and disinfecting, repair, and storage. � � u L�J � IJ �rJ ,�� � LI �I I�I � � INSPECTION: Respiratory protection is no better than the respirator used, even though it is worn conscientiously. Regular inspections will be conducted by the supervisor (a qualified individual) to insure that respirators are properly selected, used, cleaned, and maintained. All respirators will be inspected routinely by the wearer before and after each use. A respirator that is not routinely used but is kept ready for emergency use will be inspected after each use and at least monthly by the supervisor to assure that it is in satisfactory working condition. Self-contained breathing apparatus (if any) will be inspected monthly by the supervisor. Air and oxygen cylinders will be fully charged according to the manufacturer's instructions. It shall be determined that the regulator and warning devices function properly. Respirator inspection will include a check of tightness of connections and condition of the facepiece, headbands, valves, connecting tube, and signs of deterioration. Stretching and manipulating rubber or elastomer parts with a massaging action will keep them pliable and flexible and prevent them from taking a set during storage. A record will be kept of all inspections, dates and findings. Ci,EANING AND DISINFECTING: Routinely used respirators will be collected, cleaned, and disinfected as frequently as necessary to insure that proper protection is provided for the wearer. Each worker will be responsible for the cleaning procedures and be assured that he/she will always receive a clean and disinfected respirator. Respirators maintained for emergency use will be cleaned after each use. Respirator issued for the exclusive use of one worker will be cleaned after each use. Respirators issued for the exclusive use of one worker will be cleaned aftE�r each week's use or more often if necessary. The following procedure will be followed for cleaning and disinfecting respirators: 1. Remove filters; 2. Wash facepiece in cleaner-disinfectant or detergent solution. Use a hand brush to facilitate removal of dirt; '� � � � � 3. Rinse completely in clean, warm water; 4. Air dry in a clean area; 5. Clean other respirator parts as recommended by manufacturer; 6. Inspect valves, headstraps, and other parts; replace with new parts if defective; 7. Insert new iilters (when appropriate); � 8. Place in a sealable plastic bag or container for storage. � Cleaner-disinfectant solutions will be used that effectively clean the� respirator and contain an antibacterial agent. The respirator will be immersed in the solution, rinsed in clean, warm water, and air dried. aREPAIR: a Replacement or repairs will be done only by experienced persons with parts designed for the respirator. No attempts will be made to replace components or to make adjustments or repairs beyond the manufacturers recommendations. Reducing air admission valves or Oregulators will be returned to the manufacturer or to a trained factory technician for adjustment or repair. L�J � L�1 C L�J � � l! � STORAGE: After inspection, cleaning, and necessary repair, respirators will be stored in a convenient, clean, and sanitary location. Respirators will be protected against dust, sunlight, heat, extreme cold, excessive moisture, or damaging chemicals. Respirators placed at stations and work areas for emergency use will be quickly accessible at all times and will be stored in compartments built for the purpose. The compartments will be clearly marked. Routinely used respirators may be place in plastic bags. Respirators will not be stored in such places as lockers or tool boxes unless they are in carrying cases or cartons designed to prevent crushing. Respirators will be packed or stored so that the facepiece and exhalation valve will rest in a normal position to assure that their function will not be impaired by the elastomer setting in abnormal position. . Instructions for proper storage of emergency respirators (such ad gas masks and self-contained breathing apparatus) will be located inside the carrying case or storage compartment. F. TRAINING DOCUMENTATION Employee respirator training will include the completion of a suitable training plan document. � � � Training will be conducted and documented by the Safety Representative. I�I � � L� u. I!' LI� 0 � � J � J � �11 � ,� L+�J � � � � � � � � � � �� 0 � 0 0 � 4.0 SPE�IFICATIONS 4-1 �J L�J � � 4.1 SCOPE OF WORK C � �� � � l�l I�l � 4.1.1 Proiect Descriotion: Proposals are being accepted by the City of Fort Worth for the furnishing of all labor, materials and equipment necessary for an annuai contract to provide containers, transportation, and recycling (& disposal if necessary) of all varieties of lights, liquid mercury, and fluorescent light ballasts. This contract will require the collection and containerizing of lights, mercury, and ballasts from numerous city facilities. All services shall be performed in accordance with the latest Federal, State, and Local environmentaC regulations. Once the contractor is contacted to conduct a waste shipment, the contractor must provide service within 5 business days. Though not all ballasts contain PCBs, incineration of all capacitors (after removal from ballasts) and any (resultant) PCB articles is required under this contract. After removal of capacitors, all ballasts must be recycled unless they are leaking and/or otherwise a PCB article. 4.1.2 Work Task Reauirements: The minimum set of work tasks are those delineated in the Cost Estimate portion of the Request for Proposal. A detailed description of each these tasks follows in Section 4.3, Execution. � 4.1.3 Authorized Analvtical Laboratorv: These are lab(s) under contract with the City of Fort Worth, Department of Environmental Management. 4.1.4 Contractor's Use Of Premises: Contractor and subcontractor must obey the speed limits � and signage at all City facilities. Contractor must not begin work until DEM (Dept. of Environmental Management) staff are present at the site, unless authorized otherwise by DEM staff. I■' Ll lJ � � � �■1 4.1.5 Safetv Eauioment: Contractor will be responsible for establishing and maintaining a Health and Safety Program for this project. Safety equipment shall be installed to prevent the general public from having access to the project site and to assure safe operations during excavation and treatment. Equipment shall include, but not be limited to barricades, signs, and traffic cones. 4.1.6 Decontamination Facilities: Decontamination facilities (if needed) shall be provided in accordance with the Contractor's Project Health & Safety Plan. ' 4.1.7 Codes & Standards: The latest revision of the following regulations or standards shall be followed when performing work under this contract: Toxic Substances Control Act (TSCA): 40 CFR 761; includes regulations for PCB contaminated waste handling, storing, manifesting, transporting, disposing, spill cleanup, and 4-2 � � � � �■1 record keeping requirements • Texas Hazardous and Solid Waste Regulations: 30 Texas Administrative Code (TAC) Section 335 • Occupationai Safety and Health Administration (OSHA) Regulations for Hazardous Materials Workers: 29 CFR 1910. Q • Resource Conservation and Recovery Act (RCRA) Regulations for Used Oil and Hazardous Waste: 40 CFR 279 and 40 CFR 266 for used oil and 40 CFR 260 - 270 for hazardous wastes. u I�I n I�I L�J C L L� C n I■J n n • Department of Transportation (DOT) Regulations related to the transportation of hazardous materials: 49 CFR 100-199. •"Test Methods for Evaluating Solid Wastes." U.S, EPA, Office of Solid Waste and Emergency Response, Publication SW-846. 4.1.8 Submittals: The following documents are required to monitor the progress of the work; • Deliverable Documents (to consist of invoices and certificates of recycling) showing completion of each task 4.2 PRODUCTS & MATERIALS: 4.2.1 Products: (Not applicable to this contract) 4.2.2 Materials: Contractor shall provide and maintain a sufficient quantity of the following materials to assure continuous and efficient work throughout the project: • UN/DOT compliant drums for ballasts; • Cardboard boxes for fluorescent bulbs; • A drum dolly ; • All paper work necessary for the transportation and recycling of all wastes collected; • Placards for the transportation vehicles ; and • Labels for drums, boxes per the Department of Transportation (DOT) Regulations relating to the transportation of hazardous materials: 49 CFR 100-199 and the Toxic Substances Control Act (TSCA): 40 CFR 761; including regulations for PCB contaminated waste handling, storing, manifesting, transporting, disposing, spill cleanup, and record keeping requirements 4-3 � � � � 4.3 EXECUTION: � � � � L■J � � I�I u � C LI � � � � 4.3.1 Safetv Procedures: Cont'ractor will be responsible for establishing and maintaining a Health and Safety Program for this project. Equipment appropriate to protect all workers from such as safety gloves and safety boots. 4.3.2 Site Preqaration: Contractor shall ensure that all work under this contract is conducted in a safe and environmentally compliant manner. 4.3.3 Testina: (Not applicable to this contract) 4.3.4 Demolition: (Not applicable to this contract) 4.3. 5 Work Tasks: The following minimum set of work tasks are those delineated in the Cost Estimate portion of the Request for Proposal. 4.3.5.1 Contractor shall provide collection, containerizing, transportation and recycling services for each of the wastes listed below: • Fluorescent lamps (4'&8') • U-shaped fluorescent lamps • Halogen lamps • Automotive headlights • Incandescent bulbs/ � Flood lights • Mercury vapor lamps • Sodium vapor lamps • Xenon bulbs • Metal arc metal halide bulbs • Crushed bulbs (due to City of Fort Worth personnel only)* • Fluorescent light ballasts w/ PCBs • Leaking fluorescent light ballasts w/ PCBs • Fluorescent light ballasts without PCBs *** • Liquid mercury for recycling SCHEDULES: (Not applicable to this contract) 4-4 � L#J a . 5. 0 D RAW I N G S& D ATA �'�� �1' � 0 0 � a � � 0 � � � � � 0 � SAMPLE 6-1 � �i � 6.0 SAMPLE CONTRACT � 0 0 � � � Q � � � �' �'�� �'' ��' � �' SAMPLE 6-2 �. � I�I STATE OF TEXAS � � � COUNTY OF TARRANT � CONTRACT FOR RECYCLING OF LIGHTS, MERCURY, AND FLUORESCENT LIGHT BALLASTS � This Contract is entered into by and between the City of Fort Worth, a home-rule municipality located within Tarrant County, Texas, acting through Charles Boswell, its duly authorized assistant � city manager ("City"), and ���,�'� a �; ���° � �], a Texas corporation, acting through [ ��;R ��t� ��;�,w �]; its duly authorized president ("Gontractor"). I,J l� � � l�J � C C�� C ■I ■I � WHEREAS, the City desires to conduct a project to [����"`� ��� �;;E] and WHEREAS, the City desires to hire a professional firm knowledgeable and experienced in conducting such a[����,'�������� ��j project• and � .���..,�.�. � _,., � WHEREAS, the Contractor has represented that it is staffed with personnel knowled�eable and experienced in conducting such a��x� ��� ;,s� "� 3��F' �'.j project: WITNESSETH: NOW, THEREFORE, in consideration of the mutual promises and benefits of this Contract, the City and the Contractor agree as follows: 6.1. DEFINITIONS In this contract, the following words and phrases shall be defined as follows; Citv's Rebresentative means the Director of Environmental Management, Dr. Edward Sierra, or his designee. Contract Documents means the Proposal Documents, Project Drawings, Specifications, and this contract. Deliverable Document means a report, photograph, or an invoice that shows the completion of one of the work tasks and/or subtasks. Environmental Damaaes shall mean all claims, judgments, damages, losses, penalties, fines, liabilities (including strict liability), encumbrances, liens costs, and expenses of investigation and defense of any claim, whether or not such claim is ultimately defeated, and of any good faith settlement of judgment, of whatever kind or nature, contingent or otherwise, matured or 6-3 SAMPLE � L�1 I! � u I�1 L�J u unmatured, foreseeabie or unforeseeable, including without limitation reasonable attorney's fees and disbursements and consuitant's fees, any of which are incurred as a result of the existence of a violation of environmental requirements pertaining to the [ .'x ], and including without limitation: a. Damages for personal injury and death, or injury to property or natural resources; b. Fees incurred for the services of attorneys, consultants, contractors, experts, laboratories and investigation or remediation of the monitoring wells resulting from any violation of environmental requirements including, but not limited to, the preparation of any feasibility studies or reports of the performance of any cleanup, remediation, removal, response, abatement, containment, closure, restoration or monitoring work required by any federal, state or local governmental agency or political subdivision, or otherwise expended in connection with the existence of such monitoring wells or violations or environmental requirements, and including without limitation any attorney's fees, costs and expenses incurred in enforcing this contract or collecting any sums due hereunder; and , � c. Liability to any third person or governmental agency to indemnify such person or agency for costs expended in connection with the items referenced in subparagraph (b) herein. I!. �I� C� � � Environmental reauirements shall mean all applicable present and future statutes, regulations, rules, plans, authorizations, concessions, franchises, and similar items, of all governmental agencies, departments, commissions, boards, bureaus, or instrumentalities of the United States, states, and political subdivisions thereof and all applicable jadicial, administrative, and regulatory decrees, judgments, and orders relating to the protection of human health or the environment, including without limitation: a. All requirements, including, but not limited to, those pertaining to reporting, licensing, emissions, discharges, releases, or threatened releases of hazardous materials, pollutants, contaminants or hazardous or toxic substances, materials, or wastes whether solid, liquid, or gaseous in nature, into the air, surface water, groundwater, storm water, or land, or relating to the manufacture, processing, distribution, use, treatment, storage, disposal, transport, or handling of pollutants, contaminants, or hazardous or toxic substances, materials, or wastes, whether solid, liquid, or gaseous in nature; and a b. All requirements pertaining to the protection of the health and safety of employees or the pu6lic. � C �I ��� Notice to Proceed means the letter issued by the City that authorizes Contractor to begin work. It - also authorizes future invoices to be paid. Pronosal Documents means Part 3 of the Request For Proposal and all ancillary documents required to be submitted with the proposal. Subcontract means a contract between the Contractor for this project and another person or company for any complete task defined in the scope of work. A purchase order is also considered 6-4 SAMPLE �� � I� L�J I�I u � �•I � � � � � Lil LI � � L�l � a subcontract. 6.2. SCOPE OF CONTRACTOR'S SERVICES A. Contractor shall [ ' , � � �' . � -� � e u ,� ��� ,��. �„ z 7� , �x »�k �.. . . ,Y ,� w'� . ,,.. , . B. All of the tasks required to complete [ r,� ����`'�;R, �,y,, `1y��� �n� ,�j are shown on the Project Schedule and on the Progress Payments Schedufe as negotiated with the City and incorporated into the final Specifications that will be issued with the Notice to Proceed. C. Contractor agrees to perform the work in accordance with the Final Specifications and Project Schedule, and further agrees to provide the City with an update of the Project Schedule each month showing the planned work and work accomplished to date. D. Contractor certifies that it has and will maintain during the term of this Contract, current and appropriate federal, state, and local licenses and permits to allow j_,� °�,;�� � µ 45`�;] as required by the contract. E. All contract documents are hereby incorporated into and made a part of this Contract. 6.3. SCOPE OF CITY SERVICES The City agrees to perform the following services: A. Designate a City representative to provide timely direction to the Contractor and render City decisions. B, Coordinate with facilities, City departments, and any tenants for access to the site. 6.4. TlME TO START AND TO COMPLETE THE PROJECT Contractor agrees to begin work on the project within thirty (30) days from the date of the Notice to Proceed, and to complete all phases of the work within days from the date of the Notice to Proceed. 6.5. � INDEPENDENT CONTRACTOR The City agrees to hire Contractor as an independent contractor, and not as an officer, servant, or employee of the City. Contractor shall have the exclusive right to control fhe details of the work performed hereunder, and all persons performing same, and shall be solely responsible for the acts and omissions of its o�cers, agents, employees, and subcontractors. Nothing herewith shall be construed as creating a partnership or joint venture between the City and Contractor, its officers, agents, employees, and subcontractors; and the doctrine of respondent superior has no 6-5 SAMPLE 0 � � � � a � a � u � � application as between the City and Contractor. 6.6. COMP�NSATION � � The City and Contractor agree that the total cost of this contract shall not exceed $ . The City will not be liable for any Contractor costs in excess of the Not-to-Exceed amount unless the City has signed and issued a formal Modification to the contract. C. Contractor � will provide the City with monthly updates of the Schedule of Payments sF�owing the costs incurred for each task and the amount remaining in the contract account. "Costs incurred for each task" shall include unit and total prices for labor, equipment, material, utilities, and purchased services. In the event that actual expenditures may result in a total cost in excess of the Not-to-Exceed Amount, Contractor must submit a Modification to the contract in accordance with Section 6.13, below. a E. � City will make Progress Payments to Contractor only after completion of those tasks and/or subtasks identified on the Project Schedule. Progress Payments will be made during the project no less often than once per month. The City agrees to pay Contractor within thirty (30) days after receipt of correct invoices, updated Schedules of Payment and the Deliverable Document for each task completed. 6.7. LIQUIDATED DAMAGES a If Contractor fails to commence and compfete work under this Contract within the stipulated time, there shall be deducted from any moneys due or owing Contractor, or which may become due, ihe sum of $ per day for each day after the date the project was to be completed, � until the project is substantially completed. Such sum shall be treated as liquidated damages and not as a penalty, and City may withhold from Contractor's compensation such sums as liquidated damages. The amount of damage to City for delay in completion of the work is D difficult to ascertain and the amount of the liquidated damages per day as stated above is reasonably anticipated pecuniary damages for such delay, and is not a penalty. L�!J'I L�1 L�I L�J SAMPLE .. �� [� J � IJ � 6.8. INSURANCE REQUIREMENTS Contractor certifies that it has and will maintain during the term of this Contract, at least the following insurance covering the services to be performed: , � : Commercial General Liabilitv Insurance -$1,000,000 per occurrence Automobile Liabilitv Insurance -$1,000,000 per accident � This policy shalf include pollution coverage; ihat is, it shall not have the pollufion exclusion. Plus, the policy shall cover loading, unloading and transporting materials collected under this contract. u � L�J � J �� J � � � � � C. Worker's Comnensation Insurance - Statutory limits�plus employer's liability at a minimum of $500,000 each accident; $500,000 disease - policy limit; and $500,000 disease - each employee. D. Environmental Imqairment Liabilitv (EIL� and/or Pollution Liabilitv - $1,000,000 per occurrence. Coverage must be included in policies listed in items A and B above; or, such insurance shall be provided under separate policy(s). Liability for damage occurring while loading, unloading and transporting materials collected under the contract project shall be included under the Automobile Liability insurance or other policy(s). NOTE: BETWEEN A AND D ABOVE, ANY POLLUTION EXPOSURE, INCLUD(NG ENVIRONMENTAL IMPAIRMENT LIAB(LITY, ASSOCIATED WITH THE SERVICES AND OPERATIONS PERFORMED UNDER THIS CONTRACT SHALL BE COVERED; IN ADDITION TO SUDDEN AND ACCIDENTAL CONTAMINATION OR POLLUTION LIABILITY FOR GRADUAl. EMISSIONS, CLEAN=UP COSTS SHALL BE COVERED. E. The following shall pertain to al! applicable policies of insurance listed above: � Additional Insured Endorsement: "The City of Fort Wbrth, its officers, agents, employees, representatives, and volunteers are added as additional insureds as respects operations and activities of, or on behalf of the named insured, performed under contract with the City of Fort Worth." Reasonablv equivalent terms may be acceptable at the sole discretion of the City of Fort Worth. 2. Subcontractors shall be covered under ihe Contractor's insurance po(icies or fhey shafl provide their own insurance coverage; and, in the latter case, documentation of coverage shall be submitted 6-7 SAMPLE 0 C C LJ � � � � � � I� � � I■I LI � � � 0 to the Contractor prior to the commencement of work and the Contractor shail deliver such to the City at the Citv's reauest. 3. Prior to commencing work under the contract, the Contractor shall deliver to the City of Fort Worth insurance certificate(s) documenting the insurance required and terms and clauses required. 4. Each insurance policy required by this agreement shall contain a�r endorsement to arovide the Citv notice of cancellation or non- renewal as follows: "This insurance shall not be canceled, limited in scope or coverage; or non-renewed until after thirty (30) days prior written notice has been given to the Director of Environmental Management, City of Fort Worth, 1000 Throckmorton, Fort Worth, Texas 76102." 5. The insurers for all policies must be approved to do business in the'State of Texas and be currently rated in terms of financial strength and solvency to the satisfaction of the Director of Risk Management for the City of Fort Worth. The Citv's standard is an A. M. Best Kev ratina A:VII. 6. The deductible or self-insured retention (SIR) affecting the coverage required shall be acceptable to the Risk Manager of the City of Fort Worth; and, in lieu of traditional insurance, alternative coverage maintained through insurance pools or risk relations groups must be also approved." 6.9. INDEMNIFICATION A. General Indemnification: CONTRACTOR DOES HEREBY RELEASE, INDEMNIFY, REIMBURSE, DEFEND, AND HOLD HARMLESS THE CITY, ITS OFFICERS, AGENTS AND EMPLOYEES FROM AND AGAINST ANY AND ALL LIABILITY, CLAIMS, SUITS, DEMANDS, OR CAUSES OF ACTIONS WHICH MAY ARISE DUE TO ANY LOSS OR DAMAGE TO PERSONAL PROPERTY, OR PERSOIVAL INJURY, ANDIOR DEATH OCCURRING AS A CONSEQUENCE OF THE PERFORMANCE OF THIS CONTRACT, WHEN SUCH INJURIES, DEATH, OR DAMAGES ARE CAUSED BY THE SOLE NEGLIGENCE OF CONTRACTOR, ITS OFFICERS, AGENTS, OR EMPLOYEES, OR THE JOINT NEGLIGENCE OF CONTRACTOR, ITS AGENTS, OR EMPLOYEES, AND �1NY OTHER PERSON OR ENTITY. B. Environmental Indemnification: CONTRACTOR DOES HEREBY RELEASE, INDEMNIFY, REIMBURSE, DEFEND, AND HOLD HARMLESS THE CITY, ITS OFFICERS, AGENTS AND EMPLOYEES FROM AND AGAINST ANY AND ALL ENVIRONMENTAL DAMAGES AND THE VIOLATION OF ANY AND ALL ENVIRONMENTAL 6-8 SAMPLE 0 L C� L L C � u REQUIREMENTS RESULTING FROM THE [HANDLING, , COLLECTI0IV; TRANSPORTATION, ;:�^STbRAGE, , DISPOSAL;' ��TREATMENT, ; RECOVERY, ANDfOR REUSE], BY ANY PERSON, OF [ � ' ` , , ' . ] WHiCH IS [ . . , � - � �^� ;,.:;:] UNDER THIS CONTRACT, WHEN iSAiD ENVIRONMENTAL DaMAGES OR THE VIOLATION OF SAID ENVIRONMENTAL REQUIREMENTS WERE THE RESULT OF ANY ACT OR OMISSION OF CONTRACTOR, ITS OFFICERS, AGENTS, EMPLOYEES, OR SUBCONTRACTORS, OR THE JOINT ACT OR OMISSION OF CONTRACTOR, ITS OFFICERS, AGENTS, EMPLOYEES, OR SUBCONTRACTORS AND ANY OTHER PERSON OR ENTITY. C. The obligations of the Contractor under this paragraph shall include, but not be limited to, the burden and expense of defending all ciaims, suits, and administrative proceedings (with counsel reasonably approved by the indemnified parties), even if such claims, suits or proceedings are groundless, false, or fraudulent, and in conducting all negotiations of any description, and paying and discharging, when and as the same become due, any and all judgments, penalties or other sums due against such indemnified persons. D. Upon learning of a claim, lawsuit, or other liability which Contractor is required hereunder � to indemnify, the City shall provide Contractor with reasonably timely notice of same. � � l!I � L�■ I E. The obligations of the Contractor under this paragraph shall survive the expiration of this Contract and the discharge of all other obligations owed by the parties to each other hereunder. F. In all of its contracts with subcontractors for the performance of any work under this Contract, Contractor shall require the subcontractors to indemnify the City in a manner consistent with this paragraph. G. In the event that a written claim for damages against Contractor or any of its subcontractors remains unsettled at the time all work on the project has been completed to the satisfaction of the City Manager, as evidenced by a final inspection, final payment to Contractor shall not be recommended by the City Manager for a period of thirty (30) days after the date of such final inspection, unless the Contractor submits written evidence satisfactory to the City Manager that the claim has been settled and a release has been obtained from the claimant involved. � 1. If the claim concerned remains unsettled at the expiration of the said thirty-day period, the Contractor may be deemed by the City Manager to be entitled to a semi-final payment for work completed, such semi-final payment to be in an amount equal to the total dollar amount then due less the dollar value of any � written claims pending against the Contractor arising out of the performance of such work. � � � 2, The City Manager shall not recommend final payment to Contractor if a claim for damages is outstanding for a period of six months following the date of the acceptance of the work performed unless the Contractor submits evidence in writing, satisfactory to the City Manager, that: 6-9 SAMPLE � � � Q� � C' � I■1 l�' � � CI � I!1 � � C C IJ � � a. �7 The claim has been settled and a release has been obtained from the ciaimant ihvolved; or Good faith efforts have been made to settle such outstanding claims, and such good faith efforts have failed. 3. If condition (a) above is met at any time within the six-month period, the City Manager shall recommend that the final payment to Contractor be made. If condition (b) above is met at any time within the six-month period, the City Manager may recommend that final payment to Contractor be made. At the expiration of the six-month period, the City Manager may recommend that final payment be made if all other work has been performed and all other obligations of the Contractor have been met to the satisfaction of the City Manager. 6.10 WARRANTY Contractor warrants that it understands the currently � known hazards and suspected hazards which are presented to persons, property and the environment by ['�h* ��,� �;.._y ,���"]. Contractor further warrants that it will perform all services under this Contract in a safe, efficient and lawful manner using industry accepted practices, and in full compliance with all applicable state and federal laws governing its activities and is under no restraint or order which would prohibit performance of services under this Contract. 6.11. BONDS A. Contractor shall be required to give the City surety in a sum equal to the amount of the contract. Contractor shall be required to furnish a performance bond as well as a payment bond, both in a sum equal to the amount of the contract. The form of the bond shall be as herein provided and the surety shall be acceptable to the City. All bonds furnished hereunder shall meet the requirements of Article 5160 of the Revised Civil Statutes of Texas, as amended. B. In order for a surety to be acceptable to the City, (1) the name of the surety shall be included on the current U.S. Treasury List of Acceptable Sureties (Circular 870), or (2) the surety must have capital and surplus equal to ten times the amount of the bond. The surety must be licensed to do business in the State of Texas. The amount of the bond shall not exceed the amount shown on the Treasury list or one-tenth (1/10) of the total capital and surplus. If reinsurance is requiredrthe company writing the reinsurance must be authorized, accredited or trusteed to do business in Texas. C. No sureties will be accepted by the City which are at the time in default or delinquent on any bonds or which are interested in any litigation against the City. Should any surety on the contract be determined unsatisfactory at any time by the City, notice will be given to the Contractor to that effect and the Contractor shall immediately provide a new 6-10 SAMPLE 0 � � surety satisfactory to the City. a D. A Payment Bond shall be executed, in the amount of the contract, solely for the protection of all claimants supplying labor and materials in the prosecution of the work. A Performance Bond shall be executed, in the amount of the contract, and conditioned � on the faithful performance of the work in accordance with the Contract Documents. Said bond shall solely be for the protection of the City of Fo�t Worth. � L■J � u � � C C' � � 6.12 DEFAULT AND TERMINATION A. Contractor shall not be deemed to� be in default because of any failure to perform under this contract, if the failure arises from causes beyond the control and without the fault or negligence of Contractor. Such causes shall include acts of God, acts of the public enemy, acts of Government, in either its sovereign or contractual capacity, fires, flood, epidemics, quarantine restrictions, strikes, freight embargoes, and unusually severe weather. B. If the failure to perform is caused by the failure of a subcontractor of Contractor's to perform, and if such failure was beyond the control of both the Contractor and the subcontractor, without their fault or negligence, Contractor shall not be deemed to be in default unless the subcontracted supplies or services were reasonably obtainable from other sources. C. If Contractor fails to begin work herein provided for within the time specified above, or to complete such work within the time specified above, within the true meaning of this contract, City shall have the right to take charge of and complete the work in such a manner as it may deem appropriate. If City exceeds the costs detailed in the attached documents, City may deliver to Contractor a written itemized statement of the total excess costs, and Contractor shall reimburse City for such excess costs without delay. D. Alternatively, if at any time during the term of this contract the work of Contractor fails to meet the specifications of the contract documents, City may notify Contractor of the deficiency in writing. Failure of Contractor to correct such deficiency and complete the work required under this contract to the satisfaction of City within ten days after written notification shall result in termination of this contract. All costs and attorneys fees incurred by City in the enforcement of any provision of this contract shall be paid by Contractor. � E. City may terminate this Contract with or without cause upon thirty (30) days prior written notice to Contractor, provided that such termination shall be without prejudice to any other remedy the City may have. In the event of termination, any work in progress will continue Q to completion unless specified otherwise in the notice of termination. The City shall pay for any such work in progress that is completed by Contractor and accepted by the City. � F. 0 The remedies provided for herein are in addition to any other remedies available to City elsewhere in this contract. 6-11 SAMPLE � u � � 6.13 MODIFICATION No modification of this Contract shall be binding on Contractor or the City unless set out in writing � and signed by both parties. Modifications shall be in the same format as the final specification showing the change or addition of a task, project schedule, deliverable document(s), and schedule of payments. � u u u L�J � 6.14 RIGHT TO AUDlT City and Contractor agree that, until the expiration of three (3) years after the final payment under this Contract, the City shall have access to and the right to examine any directly pertinent books, documents, papers and records of the Contractor involving transactions relating to this Contract. Contractor further agrees to include in all its subcontracts hereunder a provision to the effect that the subcontractor agrees that the City shall, until the expiration of three (3) years after final payment under the subcontract, have access to papers and records of such subcontractor involving transactions relating to the subcontract. The term "subcontract" as used herein includes purchase orders. • 6.15 MINORITY AND WOMEN BUSINESS ENTERPRISES (if applicable) � Contractor has committed to participation on the contract. C �'� � percent for Minority/Women Business Enterprise 6.16 NON-DISCRIMINATION A. During the perFormance of this contract, Contractor agrees not to discriminate against any employee or applicant for employment because of race, religion, color, sex or national origin, except where religion, sex or national origin is a bona fide occupational qualification reasonably necessary to the normal operation of the Contractor. Contractor agrees to post in conspicuous places, available to employees and applicants for employment, notices setting forth the provisions of the non-discrimination clause. � B. Contractor also agree that in all solicitations or advertisements for employees placed by or on behalf of this contract, that Contractor is an equal opportunity employer. L�J L�J � � C. Notices, advertisements, and solicitations placed in accordance with federal law, rule or regulation shall be deemed sufficient for the purpose of ineeting the requirements of this section. SAMPLE C•�i� � I� � �' � � �J '!J �J � �'. I• �I Itl C�� � �I CI C � 6.17 GOVERNING LAW The City and Contractor agree that the validity and construction of this contract shall be governed by the laws of the State of Texas, except where preempted by federal law. 6.18 SEVERABILITY The provisions of this contract are severable; and if for any reason any one or more of the provisions contained herein are held to be invalid, illegal or unenforceable in any respect, the invalidity, illegality or unenforceability shall not affect any other provision of this contract, and this contract shall remain in effect and be construed as if the invalid, illegal or unenforceable provision had never been contained in the contract. . 6.19 RIGHTS AND REMEDIES NOT WAIVED In no event shall the making by the City of any payment to Contractor constitute or be construed as a waiver by the City of any breach of covenant, or any default which may then exist, on the part of Contractor, and the making of any such payment by the City while any such breach or default exists shall in no way impair or prejudice any right or remedy available to the City with respect to such breach or default. Any waiver by either parly of any provision or condition of the contract shall not be construed or decreed to be a waiver of any other provision or condition of this Contract, nor a waiver of a subsequent breach of the same provision or condition, unless such waiver be expressed in writing by the party to be bound. 6.20 VENUE Venue of any suit or cause of action under this Contract shall lie in Tarrant Counry, Texas. 6.21 NOTICES Any notices, bills, invoices or reports required by this contract shall be sufficient if sent by the parties in the United States mail, postage paid, to the address noted below: If to the City: Brian Boerner, CHMM, Director City of Fort Worth Department of Environmental Management. 1000 Throckmorton Fort Worth, Texas 76102-6311 SAMPLE 6-13 0 O � I APPROVED AS�TO FORM CORPORATE SEAL: AND LEGALITY: � � � Cynthia Garcia Assistant City Attorney � ' a� 0 o . . . 0 o . a o , a 0 o - _ a � - 0 6-15 � SAMPLE 0 � I'� � � I � � ' � � � I �'� II �' � � � � If to the Contractor. 6.22 . ENTIRETY This contract the contract documents and any other documents incorporated by reference herein contain all the terms and conditions agreed to by the City and Contractor, and no other contracts, oral or otherwise, regarding the subject matter of this contract or any part thereof shall have any validity or bind any of the parties hereto. . 6.23 ASSIGNMENT The City and Contractor bind themselves and any successors and assigns to this contract. Contractor shall not assign, sublet, or transfer its interest in this contract without written consent of the City. Nothing herein shall be construed as creating any personal liability on the part of any officer or agent of the City, nor shall it be construed as giving any rights or benefits hereunder to anyone other than the City and Contractor. IN WITNESS THEREOF, the City of Fort Worth and Contractor have executed this contract in triplicate on this day of , � 99_• CITY OF FORT WORTH Charles Boswell Assistant City Manager ATTEST: Alice Church City Secretary BY: Name: Title: WITNESS: 6-14 SAMPLE City of Fort Worth, Texas �1►�Ayar And C,aunc�l Cammun�cAt�an DATE REFERENCE NUMBER LOG NAME PAGE 10/19/99 **C-17707 52LIGHT 1 of 2 SUBJECT AWARD OF CONTRACT TO =NVIRONMENTAL LIGHT RECYCLERS, INC. FOR LIGHT AND FLUORESCENT LIGHT BALLAST RECYCLING RECOMMENDATION: It is recommended that the City Council: 1. Approve the transfer of $23,746 from the Undesignated Division of the Environmental Management Operating Fund to the Light and Ballast Recycling Project within the Environmental Management Project Fund; and 2. Authorize the City Manager to enter into a contract with Environmental Light Recyclers, Inc. for light bulbs and fluorescent light ballast recycling at a total cost not to exceed $23,746. This agreement will begin November 1, 1999, and end October 31, 2000, with two successive one-year terms at the City's option. DISCUSSION: Various City departments, including Aviation, Transportation and Public Works, and Parks and Community Services, utilize over 20,000 light bulbs per year. These bulbs include incandescent, fluorescent, and high intensity discharge bulbs. The City is responsible for ensuring these bulbs are not disposed of in a landfill because they are hazardous; therefore, the Environmental Management Department advertised for an outside contractor to collect and recycle these lights. The Request for Proposal was advertised in the Fort Worth Star-Tele4ram on September 9 and 16, 1999. On September 23, 1999, the City received a proposal only from Environmental Light Recycle�s, Inc. Staff evaluation of the proposal found the unit prices to be reasonable. The final contract price will be determined by the actual quantity of materiats sent for recycling to the contractor, per the unit prices in the proposal. Because of variability in the amount and type of waste, a not to exceed amount has been set at $23,746. This contract may be renewed for up to two successive one-year terms at the City's option. This action does not require specific City Council approval, provided that the City Council has appropriated sufficient funds to satisfy the City's obligations during the renewal term. The cost of these services will be paid for from revenues generated by the Environmental Protection Fee. M/WBE participation was waived on this project. Under the Interlocal Governmental Contract for Purchasing (City Secretary Contract No. 24323), Tarrant County will also be utilizing these services. � City of Fort Worth, Texas � ar And , �,aunc�l �ami»unicAt�an �� � DATE REFERENCE NUMBER LOG NAME � PAGE � 10/19/99 **C-17707 I 52LIGHT I 2 of 2 SUBJECT AWARD OF CONTRACT TO ENV{RONMENTA� LIGHT RECYCLERS, INC. FOR LIGHT AND FLUORESCENT°UGHT BALLAST RECYCLING FfSCAL INFORMATION/CERTIFICATION: The Finance Director certifies that upon approval of the above recommendation, funds will be available in the current operating budget, as appropriated, of the Environmentai Management Project Fund. CB:j � �ubmitted fbr City Manager's Office by: � Charles Boswell Originating Department Head: Brian Boerner Additional Information Contact: Yi , - ��Y������.:��..��,:j:�-�. I FUND � ACCOUNT , CENTER I AMOUNT `:;. � (to) � 1)'R101 539410 052200001000 I$23,746.00 �I� g511 � I C1TY 0 8079 I � (from) 1) R103 2) R101 ` � 538070 0521100 $23,746.00 539410 052200001000 $23,746.00 1 � ��9 ts�� �' .�#%,.� - '" �: � ..�'�� . 1 Brian Boerner 8079